Among them, the shape processing allowance parameter (XY stock to leave) takes -0.1mm to be the electrode reserved spark machining gap. The tool selection parameter (Keep tool down) is selected as the no-lifting tool. Because the lower knife is out of the contour, it has been determined that the tool is lowered in a safe position, so there is no need to set the lifting knife to save the tool empty running time and improve efficiency.
The path planning of curved thin-wall electrode processing has a decisive effect on the success or failure of processing. The same processing method and parameter setting are carried out according to different processing sequences, and the obtained effects are completely different. The following is a practically proven process plan summarized by the author: rough milling shape, frame processing → curved surface roughing processing → surface finishing → finishing thin wall shape.
5 Conclusion
Surface thin-walled electrode processing is a type of processing that is common in mold processing and has certain difficulty. It is believed that many peers have experienced this kind of processing. Different machine types and tool conditions are processed in different ways. The author's method is only one of them. If there is any defect, please indicate it.
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