New Flexible Photopolymer: Achieve High Resolution 3D Printing

HC Plastics News: More and more coatings, including varnishes and printing inks, as well as dental fillings, are cured with light. However, it is not possible to produce a uniform polymer network, and the materials tend to be brittle, which limits the application of photopolymers in the fields of three-dimensional printing, biomedicine and microelectronics. In the Angewandte Chemie journal, researchers have proposed a new method, based on methacrylate, to make a uniform cross-linking tough polymer, even at high resolution for 3D printing.

Photocuring is usually a free radical chain polymerization. The initiator is decomposed into free radicals by light energy and attacks the monomer, such as the C=C double bond in the vinyl group, to form a new radical, which becomes a polymer network by attacking more monomers and binding them together. starting point.

New methods of controlling free radical photopolymerization and improving the material properties of the product tend to slow down the curing process, which is not ideal for 3D printing. The short illumination phase is critical for high spatial resolution and economical production time.

A team led by Robert Liska of the Technical University of Vienna (Austria) developed a new method based on methacrylate photopolymers without inhibiting the curing process. They use ester activated vinyl sulfonate (EVS) as a chain transfer agent because it can be easily separated from a portion of itself to activate the process.

If a growing polymer network attacks EVS instead of another monomer, an intermediate is formed and rapidly splits to form a terminated polymer chain and a highly reactive group (tosyl) in the network, which in turn Will trigger a new chain reaction. The more EVS added, the shorter the average chain length of the polymer network. Since the shorter polymer chains maintain a longer mobility, the risk of shrinkage during the curing process is significantly reduced. In contrast to conventional chain transfer agents, the polymerization is not inhibited in this new process, since the presence of a stable intermediate or a reversible reaction step is present, so it is advantageous to isolate the tosyl group.

To test it, the researchers used a methacrylate copolymer to create a stent-like sample structure. The thickness is 50 μm, which is well resolved in the structure in each layer. The material is very uniform, strong but elastic and impact resistant with high tensile strength. These properties can be adjusted by changing the number of EVS added. Without EVS, the material would be too fragile to print in 3D. This new method produces tough photopolymers for biomedical applications such as shape memory polymers for tissue growth and tooth filling.

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