IT mould:
In the “Restructuring and Revitalization Plan of Equipment Manufacturing Industryâ€, in the content of “grasping the nine key industrial projects and implementing equipment autonomyâ€, the eighth “electronic information industry†will include “electronic equipment and tools and tools and tools Focus on promoting the autonomy of informatization equipment.
Large-scale, ultra-large-scale integrated circuit lead frame precision multi-station progressive die, integrated circuit precision package molds, precision components for electronic components and precision connectors, precision stamping die for chips, automotive electronic die forefront, computer peripherals Moulds, media digital product molds, optoelectronic communication product molds, network product molds, watch gift molds, etc. With the development of IT and information technology, the demand will increase. China is already a major producer of OA equipment and consumables (photocopiers, fax machines, printers, etc.), more than 60% of copying equipment, and more than 40% of image printing equipment are manufactured in China, and at the same time major manufacturers of OA equipment in the world have purchased a large number of zeros in China. Parts also make OA equipment plastic molds develop rapidly.
Emerging industry:
1. The medical device is estimated to have 10,000 kinds of products, 34 categories and 4,000 enterprises. Such as health care equipment, polymer plastic products are also part of it. Almost all parts involve molds, large to hyperbaric oxygen chambers, small hearing aids, cardiac pacemakers... Precision, ultra-precision molds for polymer composite molding, bio-life engineering, and medical device equipment parts manufacturing will be used in medical device manufacturing It plays a decisive role.
2. Rail Transit: In 2009, the direct investment of rail transit in the country’s RMB 40,000 million investment was 7,000 billion, while the EMUs’ core components were ultra-high speed (more than 300 km/h) precision bearing mold core technology and speeds of 200-350 km/h. EMUs, high-power AC drive electric power/compressor locomotives, bearings and gear transmissions for heavy-duty trucks and urban rail transit vehicles with a load of 100 tons, high-speed EMU gear box precision casting molds, heavy-duty 25T axle heavy hot forging dies, Cold pier molds and so on will serve the emerging industries.
Precision processing equipment provides equipment support for the mold industry. The molds are produced in one piece. They have dependencies on specific users. Their process features are that each mold product is complex, the unit price is high, the product is provided according to the order, and innovation and modification are performed according to the user's requirements. Combined design, installation and commissioning to the user. In the entire process of modification and adjustment, at any time its timely monitoring is even more important, which requires mold processing equipment, measuring equipment, has its own special requirements. Luo Baihui said that the current key development direction of mold processing is no map production, single-piece high-precision parallel processing, less humanized unmanned processing, CNC machine tools to meet the high speed, high dynamic accuracy, high rigidity, thermal stability, high reliability Sex, networking and its associated control system, all kinds of advanced software for the integrity of the machine, the most important thing is that the three-dimensional mold surface processing special attention to the dynamic performance of the machine.
In 2009, the world's total production value of machine tools dropped by 32%. China's machine tool output ranks first in the world. China's machine tool consumption reached 19.8 billion U.S. dollars, which is more than one-third of the world's machine tool market share and accounted for 35.7% of the world's machine tool output value. Imported machine tools are close to 60. Billion U.S. dollar, which has fallen by nearly 20%, is still the top five in Germany, Japan, Italy, Taiwan, and Switzerland. The equipment based on high-speed, high-efficiency, precision, compound, flexible, green, and all-manufacturing measurement units is still our country’s equipment. The purchasing direction of the technology upgrade of the mold industry, the heavy load planting in the mold processing, the design of the large-volume program, the work table structure, and the detection and control technology possessed, the high programming resolution of the CNC system, and the high-progress servo control hardware and software environment The key to ensuring precision mold manufacturing. Ultra-precision mirror milling machines, nano-milling compound centers, ultra-precision CNC lathes, etc. have also been used for mold making. The tool market continued to flourish, and the import amount of cutting tools and tools increased by 4.59% year-on-year in 2009. In the machine tool industry, the import amount was the only positive number. The high-precision cutting tools for five-sided machining and complex movements still use overseas products as the mold industry. The main purchase target.
Japan, Europe and the United States in the high-end tooling manufacturing equipment, measuring equipment, monopoly position, of course, is due to the high quality and their products can not be separated, but also with their strategy for the Chinese mold market. Their demand for the mold market is an active service. They cooperate with the mold users to develop and develop the mold-specific functions of the machine tools and to customize the functions.
The mold industry purchases foreign medium and high-grade machining centers, measuring equipment, precision electric processing equipment, and precision grinding machines to account for a large proportion. Japan's Mori Seiki Co., Ltd. quickly entered the Chinese market. The first institute they established in China was to study mold manufacturing technology. High-strength and high-precision large-scale gantry machining centers of Japan Otsuka Co., Ltd., MAZAK Co., Ltd., Germany DMG rigid cast iron structure with ribs, and a unique cross-slip table structure provide the basis for improving machining accuracy; Faru has introduced the most advanced laser technology. Tracker, Renishaw's online measurement system in the United Kingdom, and Archie's high-precision wire-cutting electric processing machine.
EROWA's robotic loading system realizes unmanned high-end automation solutions; Korean machine tools and Taiwanese machine tools are very cost-effective in mid-range models, and they are also attractive to domestic mold and die companies. The H Series' latest high-speed machining technology, a new generation of machining centers, and the Korean EDM double-headed super-large electric processing and forming machine are suitable for processing large electronic automotive molds.
The CAD/CAE/CAM technology of moulds is changing with each passing day. CAD/CAE/CAM has developed into a more mature and common technology. The price of hardware and software has also been reduced to the level acceptable to small and medium-sized enterprises, coupled with the popularity of microcomputers. The introduction of application software and microcomputer software, Germany's HEIDENHAIN, FANUC CNC system, the United States UG software, Belgium Mattress, DELCOM company in the United Kingdom, CIMATRON company in Israel, etc. and China Huazhong science and technology software, digital CAD/CAM The mold industry has been widely used. In the future, mold CAD/CAE/CAM integration and software development will be in favor of humanization, integration, intelligence, and networking.
Mould material conditions Die steel: In recent years, China's steel demand growth rate of 20%, in 2010 China's mold steel production demand is expected to reach 1 million tons. However, the production of China's mold steel has not increased significantly. With the continued development of the mold industry in China, the import volume of steel for high-grade molds continues to increase. It is expected that the steel imports for molds will also increase substantially. The steel imports for molds mainly come from Japan's Tatung Company, Hitachi Ltd., ThyssenKrupp AG, Sweden, a win-one-hundred company, Austria-Korban, South Korea and other countries. The die steel ADC3, SMV4S for hot die-casting in Auduwer, France is the designated steel for the North American Die Casting Society. The plastic die steel is the preferred steel grade for European household appliances and automotive die users. According to the state of use, China's die steel is mainly divided into plastic die steel about 50%, cold work die steel about 28%, cold work die steel about 20%, and special performance steel about 2%. The demand for these types of steel is expected. Will grow in sync.
In the “Restructuring and Revitalization Plan of Equipment Manufacturing Industryâ€, in the content of “grasping the nine key industrial projects and implementing equipment autonomyâ€, the eighth “electronic information industry†will include “electronic equipment and tools and tools and tools Focus on promoting the autonomy of informatization equipment.
Large-scale, ultra-large-scale integrated circuit lead frame precision multi-station progressive die, integrated circuit precision package molds, precision components for electronic components and precision connectors, precision stamping die for chips, automotive electronic die forefront, computer peripherals Moulds, media digital product molds, optoelectronic communication product molds, network product molds, watch gift molds, etc. With the development of IT and information technology, the demand will increase. China is already a major producer of OA equipment and consumables (photocopiers, fax machines, printers, etc.), more than 60% of copying equipment, and more than 40% of image printing equipment are manufactured in China, and at the same time major manufacturers of OA equipment in the world have purchased a large number of zeros in China. Parts also make OA equipment plastic molds develop rapidly.
Emerging industry:
1. The medical device is estimated to have 10,000 kinds of products, 34 categories and 4,000 enterprises. Such as health care equipment, polymer plastic products are also part of it. Almost all parts involve molds, large to hyperbaric oxygen chambers, small hearing aids, cardiac pacemakers... Precision, ultra-precision molds for polymer composite molding, bio-life engineering, and medical device equipment parts manufacturing will be used in medical device manufacturing It plays a decisive role.
2. Rail Transit: In 2009, the direct investment of rail transit in the country’s RMB 40,000 million investment was 7,000 billion, while the EMUs’ core components were ultra-high speed (more than 300 km/h) precision bearing mold core technology and speeds of 200-350 km/h. EMUs, high-power AC drive electric power/compressor locomotives, bearings and gear transmissions for heavy-duty trucks and urban rail transit vehicles with a load of 100 tons, high-speed EMU gear box precision casting molds, heavy-duty 25T axle heavy hot forging dies, Cold pier molds and so on will serve the emerging industries.
Precision processing equipment provides equipment support for the mold industry. The molds are produced in one piece. They have dependencies on specific users. Their process features are that each mold product is complex, the unit price is high, the product is provided according to the order, and innovation and modification are performed according to the user's requirements. Combined design, installation and commissioning to the user. In the entire process of modification and adjustment, at any time its timely monitoring is even more important, which requires mold processing equipment, measuring equipment, has its own special requirements. Luo Baihui said that the current key development direction of mold processing is no map production, single-piece high-precision parallel processing, less humanized unmanned processing, CNC machine tools to meet the high speed, high dynamic accuracy, high rigidity, thermal stability, high reliability Sex, networking and its associated control system, all kinds of advanced software for the integrity of the machine, the most important thing is that the three-dimensional mold surface processing special attention to the dynamic performance of the machine.
In 2009, the world's total production value of machine tools dropped by 32%. China's machine tool output ranks first in the world. China's machine tool consumption reached 19.8 billion U.S. dollars, which is more than one-third of the world's machine tool market share and accounted for 35.7% of the world's machine tool output value. Imported machine tools are close to 60. Billion U.S. dollar, which has fallen by nearly 20%, is still the top five in Germany, Japan, Italy, Taiwan, and Switzerland. The equipment based on high-speed, high-efficiency, precision, compound, flexible, green, and all-manufacturing measurement units is still our country’s equipment. The purchasing direction of the technology upgrade of the mold industry, the heavy load planting in the mold processing, the design of the large-volume program, the work table structure, and the detection and control technology possessed, the high programming resolution of the CNC system, and the high-progress servo control hardware and software environment The key to ensuring precision mold manufacturing. Ultra-precision mirror milling machines, nano-milling compound centers, ultra-precision CNC lathes, etc. have also been used for mold making. The tool market continued to flourish, and the import amount of cutting tools and tools increased by 4.59% year-on-year in 2009. In the machine tool industry, the import amount was the only positive number. The high-precision cutting tools for five-sided machining and complex movements still use overseas products as the mold industry. The main purchase target.
Japan, Europe and the United States in the high-end tooling manufacturing equipment, measuring equipment, monopoly position, of course, is due to the high quality and their products can not be separated, but also with their strategy for the Chinese mold market. Their demand for the mold market is an active service. They cooperate with the mold users to develop and develop the mold-specific functions of the machine tools and to customize the functions.
The mold industry purchases foreign medium and high-grade machining centers, measuring equipment, precision electric processing equipment, and precision grinding machines to account for a large proportion. Japan's Mori Seiki Co., Ltd. quickly entered the Chinese market. The first institute they established in China was to study mold manufacturing technology. High-strength and high-precision large-scale gantry machining centers of Japan Otsuka Co., Ltd., MAZAK Co., Ltd., Germany DMG rigid cast iron structure with ribs, and a unique cross-slip table structure provide the basis for improving machining accuracy; Faru has introduced the most advanced laser technology. Tracker, Renishaw's online measurement system in the United Kingdom, and Archie's high-precision wire-cutting electric processing machine.
EROWA's robotic loading system realizes unmanned high-end automation solutions; Korean machine tools and Taiwanese machine tools are very cost-effective in mid-range models, and they are also attractive to domestic mold and die companies. The H Series' latest high-speed machining technology, a new generation of machining centers, and the Korean EDM double-headed super-large electric processing and forming machine are suitable for processing large electronic automotive molds.
The CAD/CAE/CAM technology of moulds is changing with each passing day. CAD/CAE/CAM has developed into a more mature and common technology. The price of hardware and software has also been reduced to the level acceptable to small and medium-sized enterprises, coupled with the popularity of microcomputers. The introduction of application software and microcomputer software, Germany's HEIDENHAIN, FANUC CNC system, the United States UG software, Belgium Mattress, DELCOM company in the United Kingdom, CIMATRON company in Israel, etc. and China Huazhong science and technology software, digital CAD/CAM The mold industry has been widely used. In the future, mold CAD/CAE/CAM integration and software development will be in favor of humanization, integration, intelligence, and networking.
Mould material conditions Die steel: In recent years, China's steel demand growth rate of 20%, in 2010 China's mold steel production demand is expected to reach 1 million tons. However, the production of China's mold steel has not increased significantly. With the continued development of the mold industry in China, the import volume of steel for high-grade molds continues to increase. It is expected that the steel imports for molds will also increase substantially. The steel imports for molds mainly come from Japan's Tatung Company, Hitachi Ltd., ThyssenKrupp AG, Sweden, a win-one-hundred company, Austria-Korban, South Korea and other countries. The die steel ADC3, SMV4S for hot die-casting in Auduwer, France is the designated steel for the North American Die Casting Society. The plastic die steel is the preferred steel grade for European household appliances and automotive die users. According to the state of use, China's die steel is mainly divided into plastic die steel about 50%, cold work die steel about 28%, cold work die steel about 20%, and special performance steel about 2%. The demand for these types of steel is expected. Will grow in sync.
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