Mr. Schraut went on to say: “When you clear the variability of a field, you can improve in other areas. For example, the manual installation of parts in fixtures has always been the source of the problem. Once the operator has misplaced a part, It may cause the machine to break, but now the robot is used to mount the part into the hydraulic fixture, so that no problem will occur again. Our tool will never break due to operator misoperation. The loss of our tool is mainly due to the breakage of the tool, not the wear of the tool. Now, the service life of the tool can be extended to several months, and it is also easier to predict. After the robot is used to load and unload the workpiece, the operation is also reduced. The hazard of personnel, because this hazard can also cause damage to the machining center. For example, if the operator forgets to tighten a nut worth 0.1 yuan, it may cause damage to the spindle of the machine. With the robot, we can save us $15,000. Then spend the money to replace the spindle."
Make up for the shortcomings caused by the lack of skilled workers. Mr. Burke added: “It is easier to find a few employees who operate robots than to find a worker who is busy loading and unloading workpieces on the machine all day. The demand for skilled workers is large, but it is difficult to find professional personnel. We are employees. The work provided can be based on state-of-the-art technology such as CNC machine tools, computers, SPCs, and now robots. We can give 'thinking' work to potential promising employees; and 'do not think Sexuality and monotonous work are hard to sell outside."
Add more devices one after another
Mr. Burke reports that Sequoia Automation is preparing to add another 1-2 robots this year to other vertical machining centers in the shop. He is convinced that the combination of a vertical machining center and a robot capable of loading and unloading workpieces enables the medium-volume production of the shop (output of 400,000 to 750,000 pieces) to be more competitive, while the shop with rotary combination machines and similar equipment is more Suitable for high volume parts production (more than 1,000,000 pieces). Moreover, the vertical machining center can choose to put the robot aside and use manual loading and unloading operations. Mr. Burke explained: “We don't want our customers to pay more because we can only process them in one way. With our existing approach, I can remove the automation system and keep the manual work as I like. â€
The new robots in the workshop will look different than those that are currently installed in the workshop. The original shield was made of Plexiglas and its frame was made of extruded aluminum alloy, but in the new shield it would be replaced by a more common sheet metal and a smaller Plexiglas window.
Mr. Burke made a suggestion for robotic automation in the workshop. He stressed: "From the very beginning, our automation goal is to provide employees with better tools and improve production efficiency. It is people who create companies, not equipment. When you start planning to install robots, some employees may worry about this. And lose their jobs. You must emphasize to employees that the company increases its automation investment in order to better serve its customers and meet the needs of its customers. It also needs to assure them that the robots are installed so that they can work better. And in the long run, robots can help them not lose their jobs."
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