Sandvik Coromant's Xcel blade concept has improved the performance of hard part turning for a generation. For the finishing process, the Xcel blade will be recommended to the customer as long as the surface finish requirements are met; for the roughing process, when the normal stability is guaranteed, as long as there is sufficient clearance along the shoulder, the Xcel blade will be used to obtain more More feeds. In addition, the Wiper blade with a feed rate twice that of a conventional tool complements the Xcel blade, ensuring a stable process and predictable machining results.
Sandvik Coromant XcelTM trough
The main innovation of the Xcel concept is that the straight part of the cutting edge is integrated with the specially developed Wiper and transitions to the secondary cutting edge via Wiper. In addition, Xcel inserts extend tool life.
Wiper
Materials are important for optimizing the turning of hard parts. For continuous finishing turning, Sandvik Coromant's CB7015 offers the perfect combination of high metal removal and durability. This fine-grained material has a specially developed ceramic binder that allows wear to be controlled. The way slowly spreads along the cutting edge of the Xcel blade. These materials are ideal for continuous or slightly interrupted cutting applications.
In the case of more intense interrupted cutting, the best choice is a tougher material, such as CB7025. This material produces a higher surface finish when there is a discontinuity in the surface (such as a gear or shaft groove) and the clamping is less stable. This is also a modern fine-grained CBN material with a ceramic binder that has sufficient strength to meet such requirements.
Sandvik Coromant CB7025 material
In order to achieve optimum tool life and surface quality, such as for automotive gears and gear shafts, Sandvik Coromant offers a wide range of material and groove options. The layout of the blades on different seats is based on each blade. The result of a combination of cutting load and other parameter specifications, therefore, all cutting edges are optimally used and the cost of carbide tools for each component is minimized. With its unique processing technology and complete hard material, Sandvik Coromant optimizes different tool materials for different working conditions to meet different process and quality requirements.
Strategic engine processing
Quality, cost efficiency and reliability are the main factors driving the development of the automotive industry. Therefore, the production of engine blocks for the global automotive industry requires our tools to be predictable and highly consistent. Manufacturers are constantly looking for ways to control inventory and production costs. The tooling solution must be fast and easy to use, and quickly get the tooling parts from the supplier.
The development of casting technology means that current engine block machining is focusing on semi-finishing and finishing processes, rather than removing large amounts of material. Drilling is still a major step for this complex part, and single hole cost and process safety are also important factors. Hole machining is done through a comprehensive process, and the chamfered holes are usually threaded or precisely sized or reamed to the desired tolerance.
Sandvik Coromant Solid Carbide Drill CoroDrill 460
Sandvik Coromant has developed a specific tooling solution to meet the production needs of this complex component, including the use of a new generation of S60 face milling cutters for roughing and semi-finishing; and the solid carbide drill CoroDrill 460 Hole machining, with a range of existing taps, with a variety of optimized groove shapes for hole machining of cast iron materials. In addition to offering a wide range of tooling solutions, Sandvik Coromant also provides global support for a wide range of automotive applications, including crankshaft machining, and has a dedicated application center. In this way, Sandvik Coromant offers unmatched capabilities and solutions for critical automotive parts processing, helping manufacturers meet the need to continuously improve productivity while controlling costs.
As the world's largest manufacturer and supplier of metal cutting tools , Sandvik Coromant is committed to continuous innovation and customer service, continuously exploring advanced and efficient machining tools for automotive parts manufacturing, and is committed to providing customized solutions. . At the same time, we will continue to explore the needs of our customers and provide complete solutions from product development to production and production.
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