The rapid recovery of the machine tool industry, the trade deficit needs to be transformed

The world's machine tool recovery is clearly stable and the market continues to grow

The 2010 World Machine Tool Production and Consumption Survey shows that the global metalworking machine tool industry has generally gone out of recession. In the past two years, the growth of world machine tool production has been fluctuating. In 2009, the output value of 28 major machine tool producing countries and regions fell by 32%. In 2010, due to the gradual recovery of the major machine tool producing countries and regions, the global machine tool manufacturing output value reached US$66.3 billion, a year-on-year increase of 21%. The "World Machine Tool Production and Consumption Survey" covers 28 countries and regions with machine tool manufacturing industry and data statistics. The machine tools produced cover 95% of the world's total output value and consume most of the machine tool products.

According to statistics from the European Machine Tool Industry Council (CECIMO), in 2010, the output value of machine tools of CECIMO member countries totaled 16.6 billion euros, a slight decrease of 1% over the same period in 2009. In this regard, CEBCMO Economic Committee Chairman Frank Brinken believes that with the release of order capacity, it is expected that the industry output will show double-digit growth in 2011, the European machine tool market will enter a stable and sustained growth stage, and it is likely to reach a new one by 2013. peak.

In 2010, CECIMO member countries exported machine tools worth 12.3 billion euros, accounting for about 3/4 of the total output value. As for consumption, compared to 2009 and 2008, the apparent consumption of machine tools in Europe has continued to decline for two consecutive years. In addition, in 2010, Europe's machine tool production accounted for about one-third of the world's total machine tool production, and in 2009 its share of 43%, showing that the European machine tool market share has dropped significantly, the European machine tool industry is facing a huge challenge. In this regard, CECIMO called on the EU to further open up the market to Asia, and anti-competitive behavior will not be conducive to restoring the market share of European machine tools.

Machine tool trade has grown significantly, China is a strong exporter

Affected by the international financial crisis, China’s exports of metalworking machine tools to Brazil, Russia and India fell sharply in 2009. After entering 2010, as the Asian region and emerging economies took the lead in getting out of the predicament, the structure of China's machine tool export market also changed significantly. According to Luo Baihui, the executive secretary of the International Association of Molds and Hardware and Plastics Industry Suppliers, China's exports of machine tool products to the BRICS countries have rebounded sharply, and exports to Brazil, Russia and India ranked in the top 10. In the first half of 2010, China’s exports of metalworking machine tools to India exceeded US$140 million for the first time, accounting for 7.4% of China’s total machine tool exports; exports to Brazil and Russia all increased by more than 80%, ranking by the previous year. The sixth and fourteenth places rose to the third and eighth places. The ASEAN region market continues to be optimistic. Myanmar, Vietnam, Indonesia, Thailand and Malaysia all entered the top 15 of China's export market, and their exports exceeded the 2008 level. In particular, the export of CNC machine tools in Myanmar has grown rapidly in the past two years. In 2009, the export volume increased by more than 6 times and doubled in 2010.

From April 11th to 16th, China International Machine Tool Exhibition was held in Beijing. 156 machine tool companies from Germany made a high-profile appearance. The net area of ​​the exhibition was 8,600 square meters. It once again set a record for the German pavilion. At the exhibition, the German pavilion The innovative products and solutions will be fully demonstrated.

On April 12th, the German Machine Tool Manufacturers Association held a press conference in Beijing. The meeting revealed that the machine tool trade between China and Germany has achieved significant two-way growth in recent years. In 2010, China ranked seventh among the major machine tool suppliers in the German industrial sector; China is the world's largest machine tool market and the largest machine tool importer. 21% of the machine tools imported in 2010 came from Germany, which means Germany is the second largest machine tool supplier in China's industrial sector after Japan.

China has been the world's largest machine tool consumer and importer for many years. According to Luo Baihui, the executive secretary of the International Association of Molds and Hardware and Plastics Industry Suppliers, nearly 5 of the 10 machines in the world are in China. With the booming manufacturing industry in China, the demand for production equipment has soared. In 2002, China became the world's largest consumer of machine tools and has remained so far. China imported a large number of machine tools. From 2002 to 2005, imported machine tools accounted for an average of 62% of China's machine tool consumption. From 2006 to 2010, Chinese domestic machine tool enterprises and some foreign-funded machine tool enterprises gradually expanded their market share in China. In 2009, China became the world's largest producer of machine tools. In 2010, China's machine tool manufacturing industry maintained rapid growth, accounting for 35% of the global total output value; China's machine tool consumption increased by 43% in the same year, accounting for 48% of the total consumption of 28 major machine tool producing countries and regions. In 2010, China's machine tool exports increased by 31%, with exports reaching US$1.85 billion, ranking sixth in the world. However, China's machine tool exports account for only 9% of its total output value, indicating that China's domestic market demand is quite strong.

According to the statistics of the China Machine Tool Industry Association, in 2010, China, Japan, and Germany ranked among the top three global machine tool manufacturers. The Japanese machine tool industry rebounded after a severe recession in 2009 and returned to the position of the second largest producer of machine tools. The output value of the German machine tool manufacturing industry continued to decline in 2010, but still ranked third. The output value of the US machine tool manufacturing industry has also continued to decline, and has fallen to the eighth place in the world, after Italy, South Korea, Switzerland and other countries. Ten years ago, the United States was once the world's largest consumer of machine tools, and its consumption was much higher than that of Germany at the time. However, after that, US machine tool consumption declined year by year. In 2010, it consumed 2.75 billion US dollars, down 15% year-on-year. In terms of machine tool exports, Japan, Germany, and Italy ranked among the top three in 2010, and their machine tool exports accounted for about 66% of production. In 2010, the top five global machine tool consumption rankings were China, Germany, Japan, South Korea and Italy. Among them, South Korea and Japan both achieved double-digit growth year-on-year. The per capita consumption of machine tool products varies greatly, and Switzerland is still the country with the largest per capita consumption of metal processing machines.

In 2010, the global machine tool market gradually recovered. According to the statistics of the China Machine Tool Industry Association, at the beginning of the year, China's machine tool exports have shaken off the negative growth in 2009, an increase of 12.6%. The export growth of China's machine tool products in the first half of the year rose linearly. It was basically stable at a high level in the second half of the year. The annual export volume increased by 82% year-on-year, of which metal processing machine tools exported 1.85 billion US dollars, up 31.3% year-on-year. The rapid recovery of China's machine tool exports in 2010 indicates that the international market is showing signs of recovery, and the rapid recovery of economics in emerging economies and Asian regions is an important factor in the rapid growth of machine tool exports.

In the top 10 developed economies in the export market in 2010, in addition to the rapid growth of exports to Japan, exports to the United States and Germany grew relatively low. In the second half of 2010, as the US economic situation improved, China’s exports of US machine tools rebounded. So far, the United States remains the largest exporter of machine tools in China.

On the other hand, with the full recovery of China's economy, the multi-level demand of various enterprises has gradually recovered, and the demand for various products in the domestic machine tool market has increased substantially. In 2010, the import structure of machine tool products changed significantly compared with the previous year. The import volume of mid-range machine tools, especially CNC machine tools with price advantage, has increased rapidly, and the proportion of imports of high-end and large-scale CNC machine tools has declined.

Luo Baihui, the executive secretary of the International Association of Mould & Hardware Plastics Industry Suppliers, pointed out that although the current world economy is gradually on the recovery track, the economic growth rate is still slow and the foundation is unstable, and the economic recovery of various countries is still uneven. In 2010, despite the rapid growth of China's machine tool product exports, the growth rate of metal processing machine tools, the mainstream product, is still lower than the industry's overall level. Therefore, for China's machine tool industry, further changes in development methods, adjustment of product structure, and increase in product added value are still important aspects for improvement.

Luo Baihui said that the machine tool is the working machine of the equipment manufacturing industry, the carrier of advanced manufacturing technology and the basic production means of the equipment industry, and the basic equipment for the equipment manufacturing industry. The "Decision of the State Council on Accelerating the Cultivation and Development of Strategic Emerging Industries" lists five high-end equipments such as "aviation, satellite, rail transit equipment, offshore equipment and intelligent manufacturing equipment", according to the Department of Equipment and Industry of the Ministry of Industry and Information Technology. Intelligent manufacturing equipment includes six categories of products, such as precision and intelligent instrumentation, intelligent control systems, high-grade CNC machine tools, intelligent special equipment, and automated complete production lines. To revitalize the equipment manufacturing industry, we must first revitalize the machine tool industry. "Equipment revitalization, machine tools first." Without a strong machine tool industry, the revitalization of the equipment manufacturing industry has become a water without a foundation and a passive. Among them, CNC machine tools, which are mechatronics equipment, combine the advantages of high efficiency, flexibility, precision, compounding and integration. They have become the mainstream products of the main processing equipment and machine tool market in the current equipment manufacturing industry. The level of the level has become an important manifestation of a country's competitiveness. Therefore, the high-end equipment manufacturing industry is listed as a strategic emerging industry, and the CNC machine tool industry itself faces an excellent development prospect in the future.

In addition, as one of the important sub-sectors in the machinery industry, the machine tool industry is mainly used in the manufacturing front-end, which will obviously benefit from economic growth and industrial upgrading. Generally speaking, when the downstream industry is just beginning to recover, the demand for machine tools is relatively small; when the downstream boom is rapidly increasing and the capacity is rapidly expanding, the demand for machine tools is released on a large scale, so the machine tool belongs to the downstream industry. Post-cyclical industry. However, from the opposite perspective, when the downstream industry's business climate declines, the downstream industry quickly shrinks capital expenditures, and the machine tool declines demand earlier than the downstream industry. Historical data also shows that the growth of the machine tool industry is clearly driven by industrial production and lags behind industrial production.

Although the output value of the machine tool industry is less than 1% of GDP, it is an important pillar industry that cannot be easily abandoned in economic development strategies. In fact, as the industrialization process develops in depth, the industrial upgrading trend of the equipment manufacturing industry is unstoppable, and low-end industries such as textiles, processing of materials, and raw material mining will gradually decline. Aerospace, shipbuilding, automobiles, power equipment, etc. The heavy chemical industry will gradually rise, and the rise of these industries will generate strong demand for heavy-duty, high-end CNC machine tools, which will drive the machine tool industry to carry out deeper industrial upgrading.

From the historical data, the proportion of China's machine tool industry's sales to industrial added value basically fluctuates around 0.8%, compared with 1.2% in Germany and 1.5% in Japan. This ratio is low, with the deepening of China's industrialization process. This proportion will be improved. Even if it is still conservatively calculated at 0.8%, the market space of China's machine tool industry will reach 67 billion US dollars in 2020. On the other hand, from the international comparison point of view, the scale of China's machine tool industry is still relatively small compared to the downstream industry. As the mother machine of equipment manufacturing industry, the scale of the machine tool industry in developed countries such as Japan and Germany is not less than construction machinery and heavy machinery. The size of the downstream industry. In 2008, China's machine tool industry's sales revenue was only 37% of the construction machinery industry and 20% of the heavy machinery industry. This scale is difficult to meet the needs of the equipment manufacturing industry. Therefore, the machine tool industry still has a lot of room for growth in the future. .

From the perspective of specific products, the growth rate of CNC machine tools is faster than that of ordinary gold cutting machines. CNC machine tools are the mainstream products of the machine tool industry. In the past five years, the average annual compound growth rate of CNC machine tool production in China has been 30.29%. The average annual compound growth rate in the past 10 years is 31.89%, and the compound growth in the past 15 years is 27.67%. In 2010, the output of domestic CNC machine tools reached 223,897 units, an increase of 66.71%.

The numerical control machine tool is faster than the gold cutting machine tool, and the numerical control rate of the machine tool output is increasing year by year. In 1990, the numerical control rate of machine tool production was only 2.24%, and it increased to 7.96% in 2000. In 2005, the numerical control rate of machine tool output reached a high level of 13.23%. At the end of 2010, the numerical control rate of production increased further to 29.66%. In terms of the output value of CNC machine tools in the total output value of machine tools (the numerical value of output value), it was 26.2% in 2001, 33% in 2003, 35.5% in 2005, and 44% in 2007. However, compared with developed countries such as the United States, Japan, and Germany, the numerical control rate and the numerical control rate of the overall output of China's machine tools are relatively small, and there is still room for market improvement in the future. At present, the numerical control rate of production in developed countries is around 60-70%, and the numerical control rate of output value is between 85% and 90%. At present, China's current numerical control rate of about 30% of production and the numerical control rate of output value of about 50% are quite different from those of developed countries.

From the comparison of the output growth rate of Jinchee machine tools and CNC machine tools in the past 10 years, CNC machine tools are faster than Jinshou machine tools; whether it is the past 5 years, 10 years or 15 years, the average annual compound growth rate of CNC machine tools is also significantly higher. Yu Jin cut the whole machine. Moreover, from the growth rate data, whether it is the overall gold cutting machine tool or the simple CNC machine tool, the growth rate in recent years is faster than before. The machine tool industry is entering a period of rapid recovery. Driven by the development of high-end equipment manufacturing industry, the prosperity of the machine tool industry in 2011 is expected to continue.

Automobiles, aerospace, and mold machinery are traditional downstream customers of machine tools. Machine tools provide processing equipment to downstream industries such as traditional machinery industry, defense industry, automobile industry, aerospace industry, electronic information technology industry and other processing industries. In the consumption composition of machine tools, the automotive industry accounts for 35%-40%, the traditional machinery industry accounts for 25%-30%, the IT manufacturing industry accounts for 10%-15%, and the aerospace and defense military industry and other industries account for 20%- 25%. The automotive industry and the traditional machinery industry are major demand for machine tools.

The machine tool industry is closely related to corporate fixed asset investment. The sales growth of the machine tool industry follows the fluctuation of capital expenditure plans of downstream manufacturing companies. In recent years, the fixed assets investment of the main downstream industries of machine tools has grown rapidly. The average annual growth rate of fixed assets investment in transportation equipment manufacturing, general equipment manufacturing, special equipment manufacturing and electrical machinery and equipment manufacturing in 2003-2010 respectively It is 37.18%, 47.26%, 42.97% and 48.38%.

Forerunner of high-end equipment manufacturing

According to "International Mold Machinery Industry" reporter Wang Jinling reported that on the basis of greatly improving safety, the production of a wheel hub was shortened from at least 10 minutes to 4 minutes, and the operator changed from at least 6 people to unmanned operation. On April 11th, at the 12th China International Machine Tool Exhibition in Beijing, the “Roller Flexible Automatic Processing Unit” launched by Shenyang Machine Tool Group, a leading machine tool company in China, was unveiled at the moment.

The China International Machine Tool Show was held in Beijing from April 11th to 16th. The exhibition area reached 120,000 square meters. More than 1,400 companies from 28 countries and regions participated in the exhibition, including more than 750 domestic enterprises. Yutai host and large-scale measuring instruments have achieved new heights in area, exhibits and exhibitors. Shenyang Machine Tool Group participated in the strong lineup of 1600 square meters booth. Its 25 high-speed, composite and precision machine tool products reflect the development trend of intelligent CNC machine tools and represent the development level of CNC machine tools in China.

Guan Xiyou, Chairman of Shenyang Machine Tool Group, said that these 25 CNC machine tools are the outstanding achievements of Shenyang Machine Tool Group in adjusting product structure and building independent innovation system. It is also the capacity and level of Shenyang Machine Tool Group to undertake the national “Eleventh Five-Year” major special projects. Focus on display.

In accordance with the overall development strategy of “internationalization and world-class”, at present, Shenyang Machine Tool Group has basically established a socialized innovation system with enterprise as the main body, industry-university-research combination and open-ended, and has mastered and preliminarily mastered the core of numerical control machine tools such as numerical control system. Technology, master the high-speed machining center, five-axis linkage machining center, major CNC machine tools and other high-end CNC machine tools design, manufacturing core technology, high-end CNC machine tools have reached the international advanced level.

Customization and intelligentization are the biggest highlights of Shenyang Machine Tool Group's products. At the exhibition, the "wheel hub flexible automatic processing unit" which was developed and developed in the past one year and has completely independent intellectual property rights and made its first public appearance has undoubtedly become the most dazzling "big star".

Taking advantage of a series of innovations such as technology and management, the economic scale of Shenyang Machine Tool Group has achieved rapid growth for eight consecutive years. According to the data of Gardner in the United States, in 2010, the economic scale of Shenyang Machine Tool Group jumped from 36th in 2002 to 2nd in the world machine tool industry. The sales revenue and total industrial output increased by 10 times compared with 2002. The output of CNC machine tools increased by 15 times, and the total profit and tax increased by 9 times.

In addition, it is understood that the current leading products of Dalian Machine Tool Group are products from the main development and introduction, digestion and absorption and innovation in recent years. These products represent the highest level of domestic machine tools, and have approached or reached the level of similar foreign products. They have become the machine tool manufacturers with the largest number, the largest scale and the highest level for the key enterprises such as the national automobile, military, aircraft and nuclear industries. The automatic line of automobile engine block processing provided by General Motors of the United States makes the domestic flexible manufacturing system enter the world-class automobile manufacturing enterprise for the first time.

The reporter saw that, unlike previous exhibitions, all the products exhibited by Daji at the exhibition were equipped with self-produced functional parts. This proves that after several years of hard work, the "self-armed" of the big machine is near. complete. At present, more than 60 varieties of CNC machine tools, servo motors, servo drives, spindles, turrets, tool magazines, ball screws, linear guides, etc. are not only gradually recognized by domestic users and the market, but also sold abroad, becoming the largest in China. The most comprehensive range of CNC functional component R&D and manufacturing bases.

From "Dalian Machine Tool Equipment China" to "Dalian Machine Tool Service World", this leaping development has made the big machine not only stand in the forefront of the world's first machine tool array, but also lead the country in the machine tool industry. China's machine tool industry has stood at the forefront of the world's machine tool development.

Machine tool industry transformation and development

After decades of development, the Chinese machine tool industry has solved the problems from scratch and from small to large. The data shows that in 2010, the domestic machine tool industry has completed a total industrial output value of 553.68 billion yuan. If we say that Japan, Germany and other countries with developed manufacturing industries are affected by the financial crisis, the scale of machine tool production has dropped sharply. This makes China the first place in the world's largest machine tool manufacturing country in 2009, then the 2010 data proves again. The strong development of China's machine tool industry.

With the National Medium- and Long-Term Science and Technology Development Plan Outline, CNC machine tools are listed as one of 16 major special projects, further establishing the important position of the machine tool industry in the national economy. The machine tool industry has strengthened the independent innovation of products and the development of special planes in the key areas of national development. It has achieved effective breakthroughs in precision manufacturing and extreme manufacturing, and upgraded the technical grades of key products such as large and heavy CNC machine tools and five-axis linkage machine tools. And level.

Luo Baihui, the executive secretary of the International Association of Mould & Hardware Plastics Industry Suppliers, pointed out that the current level of the world's machine tools is based on the production of CNC machine bed machine, and the development in the next 20 years will continue. On the basis of further improving accuracy, efficiency, automation, intelligence, and networking, we will gradually transition to processing units and cutting-edge flexible manufacturing systems. After the development of learning, imitation and independent innovation in China's machine tool industry, there is still a considerable gap between precision, efficiency, automation, intelligence, environmental protection and foreign advanced level.

The lack of commonality and key technologies of high-end CNC machine tools characterized by high speed, high precision, composite and intelligence has made the domestic machine tool industry's "low-end melee, high-end failure" still not fundamentally reversed. At present, imported products account for 85% of the domestic high-end machine tool market share, while the proportion of simple economical CNC machine tools with low added value in domestic CNC machine tools is nearly 70%. In 2008, the import value of China's metal processing machine tools was 7.59 billion US dollars; despite the impact of the financial crisis, the import value decreased, but the import value in 2009 still reached 5.9 billion US dollars.

There are few companies in the industry that can provide complete sets of services to users, and they lack the ability to provide complete solutions or undertake more complex engineering general contracting projects. Due to the high research and development cost of FMS (Flexible Manufacturing System) and CIMS (Computer Integrated Manufacturing System) with advanced technology level, the difficulty of research and development is too high, and the investment intention of enterprises is not strong, resulting in too large capacity targets for industrial technological transformation projects. The trend of large-scale and heavy-duty products is obvious. This makes the development of CNC systems and key functional components seriously lag, becoming a “bottleneck” factor that constrains the sustainable development of the industry. At present, the domestic market share of domestic mid-range CNC systems is about 30%, while more than 95% of high-end CNC systems need to be imported. The overall market share of functional components is 30%, and the market share of high-end functional components is lower. Brand features in Taiwan account for about 50% of the domestic market, and the remaining 20% ​​are brand products such as the EU and Japan. The result of OEM as the main production mode can only enable enterprises to maintain a simple cycle of reproduction, unable to develop independent technology.

The machine tool industry is a technology-intensive, capital-intensive, talent-intensive industry with many product categories, varieties, small batch sizes, high individualization requirements, high requirements for production experience, and long investment cycles. It is also important to build an organizational structure that is appropriate for it. At this stage, the domestic machine tool industry is still dominated by state-owned enterprises, accounting for up to 90%. The backward traditional state-owned enterprise system has become a major institutional obstacle affecting the development of the industry. Compared with other types of enterprises, traditional state-owned enterprises have obvious gaps in economic efficiency, technological innovation and meeting market needs. The phenomenon of indulging in scale is widespread. However, with more resources, but can not take the lead in transformation, can not be more realistic in the direction of technology, resulting in technical homology in the industry, low-level competition, the overall economic efficiency of enterprises is low. According to the statistics of 232 key enterprises in China Machine Tool Industry Association, the average labor productivity in 2009 was 143,000 yuan, and the profit rate was 6.2%. And this level of profit makes technical innovations empty talk. This kind of recycling can not be fundamentally changed, and the improvement of international competitiveness in the machine tool industry will be only a good wish.

At present, domestic high-end CNC machine tools have begun to enter the national key development areas and the construction of national defense and military industry. The situation of high-end CNC machine tools that are urgently needed in the national economic development is over-reliance on imports, and is gradually improving. Luo Baihui said that with the rapid development of science and technology in the world today, processing technology has entered the era of sub-micron and nano-scale super-precision processing. Networked manufacturing technology is in the ascendant, green manufacturing is highly valued, and digital manufacturing with CNC machine tools as a technology platform has been upgraded to new intelligent manufacturing. At the stage, technology integration and technology compounding have become one of the most active development trends of CNC machine tools.

Although China's machine tool industry has developed strongly over the years, it has been following the old road in terms of technology and strategy, and has not fundamentally sought to change its development ideas. The world machine tool industry has a highly international character, which is reflected in the internationalization of the market, internationalization of technology, and internationalization of investment. Based on this, the selection of models and paths suitable for the development trend of the contemporary machine tool industry is the must for the future domestic machine tool industry to be strong, and this choice should not only remain in form. At the same time, cross-border M&A is also an important way to implement industrial restructuring. In short, with a more open international vision, flexible and diverse forms of operation, using all available domestic and international industrial resources, to achieve a win-win situation, in order to achieve the goal of innovation and upgrading of the machine tool industry should be actively promoted and implemented.

Aiming at the intrinsic properties of the machine tool industry, actively supporting the development of private machine tool enterprises and encouraging private capital to invest in the machine tool industry should also be seen as an effective way to improve the internal structure of the domestic machine tool industry and transform the traditional development model. In this regard, many developed areas of the machine tool industry have sufficient examples. At the same time, we should actively explore and deepen the reform of the operating system of state-owned enterprises in the machine tool industry, and establish a state-owned asset management model suitable for the needs of the market economy and the characteristics of the machine tool industry, in order to create a good micro-level for the machine tool industry.

At present, the state attaches great importance to the development of the machine tool industry. The National Science and Technology Major Project of “High-end CNC Machine Tools and Basic Manufacturing Equipment” was put into operation in 2009. This has undoubtedly played a very positive role in promoting technological innovation of enterprises in the industry. However, in the specific implementation process, there is also the need for further improvement, so that relatively limited resources can play a greater role. The first is to select not only the output value, capacity and volume of the enterprise, but also the nature of the enterprise as the basis for the choice, but to comprehensively consider the market position, influence and advancement of the enterprise product. The uniqueness and originality of technology, the future market development space and other factors, in order to maximize the role of the resources invested. Big is not necessarily strong, or even vice versa. This point is very obvious in the current domestic machine tool industry. The second is that, given the complexity of machine tool products, the desire to “comply work in one battle” is unrealistic. Then, the centralized resources are selective to give effective breakthroughs to some key technical problems in the industry, which may play the role of “doing more with less” and driving other technical problems. The third is to form and establish a long-term mechanism, implement dynamic management, evaluate the implementation effect, activate the enterprise's enthusiasm for technology research and development with special funds, and incite more industrial resources to invest in technological innovation activities with limited funds. Instead of making it a "Tang Tang meat." The fourth is to establish a guarantee mechanism. The technological achievements obtained by public resources should be shared within the whole industry, rather than monopolized by special status.

It should be believed that China's machine tool industry will further improve its industrial and product structure, transform its economic growth mode, enhance its independent innovation capability, accelerate the research and development and market development of high-end CNC machine tools and functional components, and further improve product quality and service awareness. To improve the overall competitiveness of the entire industry, the industry will be able to achieve sustainable and sustainable development, and achieve the goal of becoming stronger and stronger.

Create technological advantages in the machine tool industry with technological innovation

The 12th China International Machine Tool Exhibition, hosted by China Machine Tool Industry Association, was held in Beijing from April 11th to 16th. The exhibition covers an area of ​​120,000 square meters. More than 1,400 companies from 28 countries and regions participated in the exhibition. More than 1,200 mainframes and large-scale measuring instruments were exhibited. The exhibition area, exhibits and exhibitors were all in history. new highs. In this exhibition, more than 740 Chinese companies participated in the exhibition, and more than 980 CNC machine tools were exhibited. The gap between the products in terms of variety, manufacturing level and product grades and the international advanced level was further narrowed. A number of exhibits have reached international advanced level. Level. Among them, China's first exhibition of new products with independent intellectual property rights accounted for about 30%, reaching more than 300 units, including 56 sets of CNC systems used in China. Nearly 40% of China's exhibits are high-end products, including 80 sets of composite processing machines, 18 sets of flexible automatic production lines, more than 80 sets of five-axis linkage machines, 2 sets of machine tools that meet nanometer precision, and more than 100 sets of major science and technology projects. For the first time, this year's show exhibited a high-end CNC device software and hardware platform using the domestic "Godson" CPU chip. This platform has enhanced the autonomy of China's high-end CNC devices and laid the foundation for the industrialization of machine tools with independent intellectual property rights.

"After the international financial crisis era, the global machine tool manufacturing industry will be reshuffled, and the world machine tool industry will usher in a more intense market competition supported by high and new technology." Wu Bolin, executive vice president of China Machine Tool Industry Association, on April 10 At the high-level international forum held by the opening ceremony of the 12th China International Machine Tool Exhibition, “The Science and Technology Innovations Meet the Post-Crisis Era” pointed out that when the global economy recovers slowly and the industry welcomes new opportunities and challenges with a positive attitude and a new look The International Machine Tool Exhibition was held to define the theme as “to meet the post-crisis era with technological innovation”, and strive to highlight the industry’s profound thinking and important changes in the international financial crisis through product demonstrations and activities, emphasizing technological innovation. The important position and role of the industry's progress and economic development, thus promoting the process and effect of the “transfer mode and structure adjustment” of the machine tool industry.

How to carry out technological innovation under the new situation? Wu Berlin analyzed that since 2010, the world economy has slowly recovered and the global machine tool industry has gradually stepped out of the trough. China's machine tool industry has achieved substantial growth for the tenth consecutive year, and has achieved the world's number one machine tool production and sales for two consecutive years. In 2011, the global economy will further shake off the impact of the international financial crisis and usher in another cycle of economic rise. The most urgent task for China's machine tool industry is to make great efforts to adjust the industrial structure and product structure, transform the economic development mode, create competitive advantage with technological innovation, and break through the difficult situation of the machine tool industry.

According to Wu Bolin, this exhibition will bring together more than 1,400 well-known machine tool manufacturers from 28 countries and regions, with an exhibition area of ​​120,000 square meters, which is the largest in history and the most similar in China. More than 740 Chinese exhibitors participated in the exhibition, and 650 overseas exhibitors, each exhibiting about 50% of the exhibition area. At the exhibition, they will display the highest level of machine tool host products and large-scale measuring instruments and tens of thousands of machine tool supporting products in more than 1,200 domestic similar exhibitions.

There are several highlights in this exhibition: flexible, composite, five-axis linkage, high precision, high speed is still the mainstream of CNC machine tools development, a variety of advanced manufacturing technologies are widely used; China has new intellectual property rights, especially smart The number of machine tools has increased significantly. Many exhibits have expert systems, multiple intelligent automatic compensation, voice navigation, intelligent safety control and alarm functions. Many exhibits will adopt a variety of energy-saving and emission-reduction technologies to interpret and advocate low-carbon meaning and green manufacturing methods. A green industry revolution is emerging in the machine tool industry; current machine tool products are developing in a safe and pleasant direction. More and more products are using ergonomics, making programming and operation easier to master. Wu Bolin emphasized: "Intelligent manufacturing will promote emerging industries, and the development and wide application of intelligent machine tools will promote the rapid, healthy and sustainable development of China's emerging industries and lead the profound changes in the future manufacturing industry."

When it comes to technological innovation, Luo Baihui, secretary-general of the International Association of Mould & Hardware Plastics Suppliers, believes that with the adjustment and upgrading of consumer demand structure and the continuous development of emerging industries, the technological innovation and industrial transformation of the machine tool industry has become the most urgent in the industry. task. For example, the current automobile industry has become the main market for consumer machine tool products, and the automotive industry has continuously increased the requirements for precision, high-grade and complete sets of manufacturing equipment, which has prompted the machine tool manufacturing industry to continuously improve the product technology level. Technological innovation to meet user needs. In addition, the upgrading of the industrial structure marked by the development of emerging industries has also prompted the machine tool industry to undergo a deep transformation. At present, the rise of emerging industries has provided new service areas for the machine tool industry. Such as aerospace, clean energy, high-speed railway, large-scale ship engineering, information technology industry, bio-pharmaceutical industry, etc., all provide a new and broader market for the machine tool industry. These new opportunities have also brought new requirements and challenges to the machine tool industry, especially in terms of precision, efficiency and reliability.

The current requirements of the emerging industries for the deep transformation of the machine tool industry, on the one hand, in the future development of the leading industries and pillar industries, to play the basic attributes and functions of the "industrial parent machine"; on the other hand, the performance of strengthening learning, Absorb new technological achievements, accelerate their own development, and make the “tool attributes” of basic industries more advanced and intelligent, and adapt to the new demands of emerging industries. Today, with the continuous development of emerging industries such as aerospace and large-scale shipbuilding, it is particularly necessary to speed up the independent research and development of machine tools that can adapt to and meet the needs of relevant industries. Wang Jinling, deputy secretary-general of the International Association of Mould & Hardware Plastics Industry Suppliers, believes that in order to accelerate the pace of technological innovation and promote better and faster development of the machine tool industry, it is necessary to address the flexibility, compounding, high precision and high speed of the current machine tool industry. The need for high reliability, clarify the direction of industry innovation, and develop sustainable planning and layout. As machine tool products continue to move toward high-end, the time for upgrading product technology is shortening. Only by paying close attention to the development trend of industry products and in-depth study of customer needs can we accurately judge and grasp the latest direction of technology development, so as to make reasonable decisions at the strategic level of the enterprise. Technology innovation strategy. After formulating the scientific and technological innovation development plan and strategy, we must accurately grasp the grasp of breakthrough innovation. The current strategic emerging industries are developing rapidly, and the machine tool industry should make full use of this favorable opportunity to grasp the needs of emerging industries and strive to achieve innovative breakthroughs in the industry.

Professor Ning Tonghai from Hebei Electromechanical Vocational and Technical College believes that in order to meet the challenges of technological innovation, it is necessary to form a “highland of scientific and technological talents”.在科技创新过程中,高端人才的作用尤为显著。创新型人才已经成为产业创新的第一资源。除了对科技和工程研发加大投入力度外,企业、高校、社会应当形成系统的产学研联动体制,同时建立国际化研发平台,依靠重大项目引进先进高端人才,从而充分利用自身优势,在高素质科研人才培养引进方面取得突破。

汽车模具制造业助力中国机床发展

4月9日,2011年中国国际刀具技术研讨会在北京举行,机床界权威专家、中国机床工具工业协会名誉理事长梁训宣表示,中国机床工具年消费量超过了美国、日本、德国三大机床业强国消费量总和,中国依然成为全球最大机床工具消费国。

机床工业是工业生产的基础行业,是实现装备制造的最基本手段,随着中国装备制造业快速发展,机床工具消费量还将继续保持快速增长,并日益成为吸引全球机床工业企业的兴旺市场。

全球知名刀具生产商瓦尔特负责人当日表示,瓦尔特将把亚太总部从新加坡迁到上海,并以中国为中心辐射全亚洲。

此外,据国家统计局对13个机床用户行业的投资情况统计显示,投资额最大的是汽车行业和电工电气行业,其同比增幅都在30%左右。汽车和电工电气已然成为机床工具发展的领头羊。

近年来,国内机床产业有力地支撑了模具行业的高速发展,但不容否认,在满足其高端需求方面,还存在一些不足。那么,作为主要用户之一,模具领域对我国的机床产业究竟有着什么样的期许?对机床产业下一步的发展,又有什么样的建议和要求呢?国际模具及五金塑胶产业供应商协会秘书长罗百辉表示,现代精密模具要求极高的加工精度和质量,必然需要高效率、高精度的数控加工机床来保证。目前国产的也有,东汽自己也在做,但可靠性、加工效率和精度均不如瑞士、德国的,国外设备故障率比较低,同时,大型的龙门镗、铣床还是进口的多。但总体来说,在满足模具加工需求方面,国内的数控机床产业这些年有不少进步,国产化也在逐步推进。 汽车模具用数控机床批量小但精度要求很高,目前一些设备国内的达到了要求,但用户也愿意选择进口,这就需要国内的机床企业不断地改进工艺,提高产品质量。为尽快扭转机床行业“大而不强”的局面,国家将发展高档数控机床列入了《国家中长期科学和技术发展规划纲要(2006~2020)》确定的16个重大专项之一,其目的在于重点开发研制航空航天、船舶、汽车制造、模具等需要的高档数控机床,满足国内主要行业需求的使命。

据介绍,“十一五”期间,“高档数控机床与基础制造装备重大专项”共立项课题268个,安排经费90多亿元,参与研发人员超过1万名。在罗百辉看来,目前国产的数控机床已基本能满足国内需要。五坐标联动铣床等已经研发出来了,但用户大部分还是进口瑞士的产品,这期间有一个逐步建立信心的问题,下一步机床行业应该着力更好地满足模具领域的需求。

第一,着力提高数控设备水平,从而提高模具制造业的竞争力和水平。

我国的制造业要实现从大国到强国、低端到高端、中国制造到中国创造的转变,必须要靠技术创新。当前经济的飞速发展使得制造技术正在发生较大变化,但是,我国目前还只是非创新产品的制造大国,是靠劳动力、价格、资源等方面的优势,才在低端产品上占有一席之地。

数控机床是现代制造业的关键设备,是关系到国家战略地位和体现国家综合国力的重要基础性产业。为了满足模具制造业的需求,国家每年花费大量美元引进数控机床,使我国的数控设备快速增长。但与德国、日本等相比,我国制造业的数字化技术应用水平还太低。面对这种挑战,着力提高数控设备水平、掌握高速高效高精加工技术具有重大意义。

第二,机床行业要研究解决我国数控机床生产的瓶颈问题,着力提高数控机床功能部件的设计和制造水平,加快数控系统的研究和开发。

我国机床产业最薄弱的环节之一便是数控系统,而它相当于数控机床的“大脑”。一提起数控系统,大家想到的就是西门子、发那科等,他们的数控系统软件功能强大而且性能稳定,国内高档次的数控系统几乎全都是进口的。

据了解,“十一五”期间,我国在数控系统方面已开发出多轴多通道、总线式高档数控装置产品,武汉华中数控股份有限公司等已完成50台套开放式全数字高档数控装置生产。国内的数控系统发展很快,但毕竟刚刚开始产业化,还处于起步阶段,还在追赶国外。

此外,差距还表现在机电一体化方面,在高速切削上,国外可以达到上万转甚至几万转,保证了加工的效率、速度、精度,但国内的转速只有几千转,不如国外技术成熟。

目前我国功能部件生产的现状是各机床厂家自行研制、专业厂家少、研发队伍不强、功能部件产品不成系列、品牌产品太少、研发时间过长。而要优质快速地生产数控机床,必须先要优质快速地生产数控机床的刀库、机械手、主轴单元、滚珠丝杠和直线导轨等功能部件。

要解决这些瓶颈问题,必须改变生产方式和产业结构,国家应当扶持功能部件的专业厂,集中研究功能部件的设计和工艺方法,加大数控系统的研发力度。

机床行业“促进口”政策贸易逆差待解

种种迹象表明,2011年国家将会出台“促进口”的一揽子政策,这是在国家“减顺差”的背景下提出的。对于整个机械行业来说,这些政策究竟会引发怎样的反应?是否和两年前颁布进口鼓励政策时引发的激烈反响程度相似?对于那些贸易逆差的机械子行业来说,他们又该怎样在鼓励进口的情况下防止巨额逆差的进一步扩大?数据显示,2010年我国进出口贸易顺差虽然比上年有所减低,但总额仍然巨大,达到1831亿美元。其中机械工业2010年进出口贸易顺差总额为31.36亿美元,但一些主要的顺差对应国,顺差额却不小,2010年机械行业对美国的顺差达到187亿美元。

和2009年以贴息贷款为核心手段的政策相比,今年的政策调整力度显然是加大了一步。下调进口关税、增加贴息投入、促进进口便利化,被确定为今年一揽子“促进口”政策的三个方向。

虽然今年进口鼓励的政策比两年前更进了一步,但行业普遍对国家“减顺差”的目的表示认同。中国机床工具工业协会常务副理事长吴柏林对国家的这项政策表示了充分的理解:一些高档机床产品,国内做不了的,还得从国外进口。从这个层面来看,进口鼓励政策具有积极意义。但一些国家对高端设备和技术的出口控制很严,即使中国降低进口关税,该不卖给你的,还是不卖给你。从这个意义上来说,关税的增加或者降低,其实对于买或者卖,并不具有决定性的作用。

国家鼓励高端设备和技术的进口,势必对国内相关企业的自主创新能力有所影响,对行业高端设备的国产化形成冲击。这一点,在2009年国家颁布《鼓励进口技术和产品目录》时,行业就持此看法,并且反响强烈。今年行业的反应虽然平和许多,但仍然有部分行业专家表示担忧。中国机械工业联合会专家委员会委员郑国伟表示,2010年机械行业进口高速增长,如果国家继续鼓励进口,势必会使这种增长态势进一步延续。据统计,2010年我国机械行业进口总额为2553.47亿美元,同比增长41.14%,超过2008年(进口1948.3亿美元)水平,创历史最高水平。同时,从机械工业各个子行业来看,其进口也呈全面增长势头:增速最大的是汽车行业,达74.95%;其次是机床工具行业,为66.73%;其三是工程机械行业,为65.93%。

国际模具及五金塑胶产业供应商协会秘书长罗百辉对中国化工报记者也表达了同样的看法:“进口鼓励政策对于机械行业来说,会有一定的刺激,而且这种鼓励政策越多,对机械行业的冲击越大。但客观来看,现在中国的外汇储备确实较多,需要为这些美元找到一个消化的渠道,而且购进这些设备和技术后,可以通过自我消化,使我国企业的自主创新受到启发。”罗百辉表示,目前政策不会对国内高档数控机床形成太大的冲击,相反,一些进行技改的机床企业将受益于这项政策,他们在进口一些高端零部件时得到了优惠政策的支持。如果进一步扩大进口,会使那些逆差巨大的子行业,继续增加逆差。目前在国内机械子行业中,汽车、模具、仪器仪表、机床工具、内燃机、轴承、液压件、密封件等行业属于进出口贸易逆差。其中前3个子行业的2010年的进出口逆差都在100亿美元以上。虽然机床行业近几年总产值实现了高速增长,但其逆差却呈有增无减的态势。即使在某些年份逆差有所减小,但减小的幅度还很低。在“促进口”的大背景下,如何缓解逆差的进一步扩大,值得行业关注。

另外,2011年海峡两岸正式开始实施ECFA,对于机床行业来说,“等于敞开了中国台湾地区向中国大陆销售机床的大门。会对中国大陆中档、中小规格的数控机床,特别是中档的数控机床功能部件带来不小的冲击。”统计数据表明,目前中国台湾中档数控机床在中国大陆所占的市场份额在20%~30%,而同等档次的功能部件的占比则达到一半以上。如此份额的市场一旦放开,对中国大陆机床行业的影响可想而知。因此吴柏林断言:“ECFA对中国整体机床行业的影响,弊大于利。”另一方面,ECFA的实施,使得中国大陆机床厂在购买中国台湾的滚动功能部件以及回转台等产品时,会有一些资金优惠。但这省不了多少钱。据协会从中国台湾了解的最新消息,一些中国台湾的机床企业正在谋求日本、德国等国家对他们的建厂投资。一旦如此,这些合作的产品就很有可能以中国台湾产品的名义,享受到ECFA的关税优惠,长驱直入中国大陆市场,这将是ECFA对中国大陆市场后续以及更深层次的冲击。吴柏林还表示,正在进行的中日韩自贸区的谈判,其对行业的冲击有可能比ECFA还要大。

以点带面提升机床行业整体实力

一花独放不是春,百花齐放春满园。“5年来,'高档数控机床与基础制造装备重大专项'重点任务陆续完成。我国机床行业快速发展,产值、产量跃居世界第一。国产机床数控化率由'十五'末35.5%提高到'十一五'末的51.9%。”中国工信部装备工业司副司长王富昌近日在接受记者采访时说。我国虽早已跻身制造大国行列,但大而不强的矛盾始终困扰着行业科学发展。

多点突破

王富昌说,伴随中国机床市场需求的强劲增长,近年来我国机床工业的进步有目共睹,2005年我国数控机床产量是6万台,2010年增加到22万台,5年时间翻了两番,增加了三倍。

由于装备制造业被誉为“工业母机”,是制造业的基石。工业现代化所需的各类设施都离不开高档数控机床和基础制造装备。但过去我国的集成电路芯片制造装备、大型石化装备、汽车制造关键设备及先进集约化农业装备等长期依靠进口。

针对这一状况,2009年由工业和信息化部牵头组织实施“高档数控机床与基础制造装备”科技重大专项。围绕航空航天、船舶、汽车、发电设备等重点领域及国家重点工程的需要,系统部署了主机、数控系统、功能部件和关键部件研制,共性技术开发,创新平台建设、用户工艺试验和应用示范工程等七个方面重点任务。

据了解,“十一五”期间,“高档数控机床与基础制造装备重大专项”共立项课题268个,安排经费90多亿元,参与研发人员超过1万名。其中企业牵头承担的课题占82%,中央财政投入占88%。

3月7日,“高档数控机床与基础制造装备”科技重大专项展作为“十一五”国家重大科技成就展的一部分,集中展示了机床行业实施专项以来取得的阶段性成果。这表明随着一系列关键技术的突破和自主生产能力的形成,我国开始突出“外国制造”的“重围”,进入世界高速数控机床和高精度数控机床生产国的行列。

如北京第一机床厂研制的10米数控桥式龙门五轴联动车铣复合加工机床,可完成大型核电站核岛关键零部件加工。内蒙古北方重工业集团研制的世界最大的3.6万吨黑色金属垂直挤压机,解决了模具设计、传动与控制操作系统设计制造等关键技术,打破了我国大直径厚壁管长期依赖进口、受制于人的局面,使得日本同类产品大幅调低售价。齐齐哈尔二机床集团研制的超重型数控落地铣镗床,可满足发电、船舶、石化等领域超大型零部件制造需求。

还有济南二机床集团为上海通用烟台东岳汽车和奇瑞汽车研发的6400吨大型快速高效数控全自动冲压生产线,可满足国内汽车企业大型冲压覆盖件的生产需求。武汉重型机床集团为二重研制的世界最大、承重500吨的超重型数控卧式镗车床,突破了多项关键核心技术,达到国际先进水平。在数控系统方面,开发出多轴多通道、具有3种总线接口的总线式高档数控装置产品。目前,华中数控等单位完成了50台套开放式全数字高档数控装置。

以点带面

王富昌说,重大专项不同于一般的科研课题,它有两大特性,一定是服务于产业和经济社会的发展;一定要以实现产业化为目的。因此专项项目一定要来源于市场和企业的需求。因此重大专项要达到的结果是培育一批骨干企业,掌握一批主机、数控系统及关键功能部件的核心技术,形成重大、精密、成套装备的自主开发能力,总体技术水平进入国际先进行列,提升行业的整体水平。

“高档数控机床与基础制造装备”重大专项的专职技术责任人卢秉恒院士也介绍,从技术层面看,“十一五”时期“高档数控机床与基础制造装备”重大专项取得的成果主要体现在以下几个方面:

一是重大装备研制取得突破,达到国际先进水平。 Focusing on the urgent needs of key areas, we have specially developed a number of key technologies such as large-span and super-heavy machine tool design and manufacturing technology, super large vertical and horizontal rotary table design and manufacturing technology, ultra-wide and ultra-long workpiece processing technology. CNC heavy-duty bridge gantry five-axis linkage turning and milling machine tool, large-scale fast and efficient CNC automatic stamping production line and other international advanced manufacturing equipment.

二是中高档数控机床性能有效提升,初步满足国内需求。 The company specializes in the development of high-speed precision machining centers with large market demand and large import volume, as well as CNC lathes and five-axis linkage processing machines. It has carried out key technical researches such as reliability and digital design, overall performance evaluation and dynamic compensation. The overall technical level and market share of medium and high-end CNC machine tools.

三是数控系统、功能部件及刀具研发进展顺利,共性技术成果初显。数控系统的研制与开发在关键技术上取得了较明显的突破,我国成功研制出为具有国际技术水平的五轴联动加工机床配套的数控系统;滚珠丝杠及直线导轨、数控回转工作台、双摆角数控万能铣头等功能部件也实现了关键技术突破;同时开发了一批四大领域急需的精密、复杂及硬质合金刀具,并在重点企业得到应用,部分替代了进口。

王富昌强调,虽然我们取得了阶段性的成果,但距离国外同行还有很大的差距,距离重大专项设立的目标也还有很大的差距。

记者了解到,“十二五”规划已明确提到了要大力发展高端装备制造,并且要力争到2015年,高端装备的销售产值占装备制造业的比例要达到20%以上;到2020年,使高端装备制造业成为国民经济的支柱产业,销售产值占装备制造业的比例达30%以上,高端装备国内市场满足率超过25%。

这表明“十二五”期间要致力于传统产品向精品的升级,解决传统产品“做不好”、“不做好”的痼疾,提升中国机械产品在国际国内市场上的形象。从现状来看,我国机械工业产品及产业链,虽然高档、中档、低档产品对应着不同的市场和用户群,但是产品却都存在着同样的问题,即产品的质量和效率不高。比如,机床制造业,无论是满足高精度要求的高端机床,还是普通、量大、面广的中低档机床,首先要保证机床产品的质量和安全性。因此,传统的机械行业,其产业升级改造,关键在于提高产品质量和效率。

王富昌说,接下来“十二五”机械工业的两大目标是“攻高端,强基础”。这包括两方面,一是主攻高端战略。加快发展目前严重依赖于进口的高端机械产品,将以前“吃不了”的需求变成“十二五”的增长空间。二是要强化基础战略。要以“十一五”时期取得的成绩为基础,“十二五”时期专项将重点开发航空航天、汽车、船舶、发电设备等4大领域及其他科技重大专项急需的高速、精密、重型装备,加强数控系统及关键功能部件的研发,由注重单机发展向提供系统解决方案过渡,由解决产品性能指标向掌握核心技术转变。

记者认为,产业升级一般被认为是伴随着技术的不断进步,消费需求的变化而自然渐进的过程。但是在一个特定的时期,由于国家的倡导,内外部市场的助推与“倒逼”,特别是当原有的运行模式举步维艰时,产业升级有可能在主客观的共同作用下实现加速。

机床板块具有长期价值

作为典型的制造业,机床行业具有周期性特征,和GDP增速相比,机床行业增长一般滞后于GDP增速。在经历一年多的固定资产投资调整整固期后,预计2011年制造业将进入扩产周期,根据历史规律其一般持续期不低于三个季度,作为上游装备业的机床行业需求有望好转。而更前瞻的看,经过金融危机之后的刺激、调控,中国经济已经逐步进入新一轮增长周期的前端,未来较长一段时间机床行业将持续受益于经济增长。而在“加快转变经济发展方式和调整经济结构”的背景下,机床行业特别是高端数

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