The 2010 World Machine Tool Production and Consumption Survey shows that the global metalworking machine tool industry has generally gone out of recession. In the past two years, the growth of world machine tool production has been fluctuating. In 2009, the output value of 28 major machine tool producing countries and regions fell by 32%. In 2010, due to the gradual recovery of the major machine tool producing countries and regions, the global machine tool manufacturing output value reached US$66.3 billion, a year-on-year increase of 21%. The "World Machine Tool Production and Consumption Survey" covers 28 countries and regions with machine tool manufacturing industry and data statistics. The machine tools produced cover 95% of the world's total output value and consume most of the machine tool products.
According to statistics from the European Machine Tool Industry Council (CECIMO), in 2010, the output value of machine tools of CECIMO member countries totaled 16.6 billion euros, a slight decrease of 1% over the same period in 2009. In this regard, CEBCMO Economic Committee Chairman Frank Brinken believes that with the release of order capacity, it is expected that the industry output will show double-digit growth in 2011, the European machine tool market will enter a stable and sustained growth stage, and it is likely to reach a new one by 2013. peak.
In 2010, CECIMO member countries exported machine tools worth 12.3 billion euros, accounting for about 3/4 of the total output value. As for consumption, compared to 2009 and 2008, the apparent consumption of machine tools in Europe has continued to decline for two consecutive years. In addition, in 2010, Europe's machine tool production accounted for about one-third of the world's total machine tool production, and in 2009 its share of 43%, showing that the European machine tool market share has dropped significantly, the European machine tool industry is facing a huge challenge. In this regard, CECIMO called on the EU to further open up the market to Asia, and anti-competitive behavior will not be conducive to restoring the market share of European machine tools.
Machine tool trade has grown significantly, China is a strong exporter
Affected by the international financial crisis, China’s exports of metalworking machine tools to Brazil, Russia and India fell sharply in 2009. After entering 2010, as the Asian region and emerging economies took the lead in getting out of the predicament, the structure of China's machine tool export market also changed significantly. According to Luo Baihui, the executive secretary of the International Association of Molds and Hardware and Plastics Industry Suppliers, China's exports of machine tool products to the BRICS countries have rebounded sharply, and exports to Brazil, Russia and India ranked in the top 10. In the first half of 2010, China’s exports of metalworking machine tools to India exceeded US$140 million for the first time, accounting for 7.4% of China’s total machine tool exports; exports to Brazil and Russia all increased by more than 80%, ranking by the previous year. The sixth and fourteenth places rose to the third and eighth places. The ASEAN region market continues to be optimistic. Myanmar, Vietnam, Indonesia, Thailand and Malaysia all entered the top 15 of China's export market, and their exports exceeded the 2008 level. In particular, the export of CNC machine tools in Myanmar has grown rapidly in the past two years. In 2009, the export volume increased by more than 6 times and doubled in 2010.
From April 11th to 16th, China International Machine Tool Exhibition was held in Beijing. 156 machine tool companies from Germany made a high-profile appearance. The net area of ​​the exhibition was 8,600 square meters. It once again set a record for the German pavilion. At the exhibition, the German pavilion The innovative products and solutions will be fully demonstrated.
On April 12th, the German Machine Tool Manufacturers Association held a press conference in Beijing. The meeting revealed that the machine tool trade between China and Germany has achieved significant two-way growth in recent years. In 2010, China ranked seventh among the major machine tool suppliers in the German industrial sector; China is the world's largest machine tool market and the largest machine tool importer. 21% of the machine tools imported in 2010 came from Germany, which means Germany is the second largest machine tool supplier in China's industrial sector after Japan.
China has been the world's largest machine tool consumer and importer for many years. According to Luo Baihui, the executive secretary of the International Association of Molds and Hardware and Plastics Industry Suppliers, nearly 5 of the 10 machines in the world are in China. With the booming manufacturing industry in China, the demand for production equipment has soared. In 2002, China became the world's largest consumer of machine tools and has remained so far. China imported a large number of machine tools. From 2002 to 2005, imported machine tools accounted for an average of 62% of China's machine tool consumption. From 2006 to 2010, Chinese domestic machine tool enterprises and some foreign-funded machine tool enterprises gradually expanded their market share in China. In 2009, China became the world's largest producer of machine tools. In 2010, China's machine tool manufacturing industry maintained rapid growth, accounting for 35% of the global total output value; China's machine tool consumption increased by 43% in the same year, accounting for 48% of the total consumption of 28 major machine tool producing countries and regions. In 2010, China's machine tool exports increased by 31%, with exports reaching US$1.85 billion, ranking sixth in the world. However, China's machine tool exports account for only 9% of its total output value, indicating that China's domestic market demand is quite strong.
According to the statistics of the China Machine Tool Industry Association, in 2010, China, Japan, and Germany ranked among the top three global machine tool manufacturers. The Japanese machine tool industry rebounded after a severe recession in 2009 and returned to the position of the second largest producer of machine tools. The output value of the German machine tool manufacturing industry continued to decline in 2010, but still ranked third. The output value of the US machine tool manufacturing industry has also continued to decline, and has fallen to the eighth place in the world, after Italy, South Korea, Switzerland and other countries. Ten years ago, the United States was once the world's largest consumer of machine tools, and its consumption was much higher than that of Germany at the time. However, after that, US machine tool consumption declined year by year. In 2010, it consumed 2.75 billion US dollars, down 15% year-on-year. In terms of machine tool exports, Japan, Germany, and Italy ranked among the top three in 2010, and their machine tool exports accounted for about 66% of production. In 2010, the top five global machine tool consumption rankings were China, Germany, Japan, South Korea and Italy. Among them, South Korea and Japan both achieved double-digit growth year-on-year. The per capita consumption of machine tool products varies greatly, and Switzerland is still the country with the largest per capita consumption of metal processing machines.
In 2010, the global machine tool market gradually recovered. According to the statistics of the China Machine Tool Industry Association, at the beginning of the year, China's machine tool exports have shaken off the negative growth in 2009, an increase of 12.6%. The export growth of China's machine tool products in the first half of the year rose linearly. It was basically stable at a high level in the second half of the year. The annual export volume increased by 82% year-on-year, of which metal processing machine tools exported 1.85 billion US dollars, up 31.3% year-on-year. The rapid recovery of China's machine tool exports in 2010 indicates that the international market is showing signs of recovery, and the rapid recovery of economics in emerging economies and Asian regions is an important factor in the rapid growth of machine tool exports.
In the top 10 developed economies in the export market in 2010, in addition to the rapid growth of exports to Japan, exports to the United States and Germany grew relatively low. In the second half of 2010, as the US economic situation improved, China’s exports of US machine tools rebounded. So far, the United States remains the largest exporter of machine tools in China.
On the other hand, with the full recovery of China's economy, the multi-level demand of various enterprises has gradually recovered, and the demand for various products in the domestic machine tool market has increased substantially. In 2010, the import structure of machine tool products changed significantly compared with the previous year. The import volume of mid-range machine tools, especially CNC machine tools with price advantage, has increased rapidly, and the proportion of imports of high-end and large-scale CNC machine tools has declined.
Luo Baihui, the executive secretary of the International Association of Mould & Hardware Plastics Industry Suppliers, pointed out that although the current world economy is gradually on the recovery track, the economic growth rate is still slow and the foundation is unstable, and the economic recovery of various countries is still uneven. In 2010, despite the rapid growth of China's machine tool product exports, the growth rate of metal processing machine tools, the mainstream product, is still lower than the industry's overall level. Therefore, for China's machine tool industry, further changes in development methods, adjustment of product structure, and increase in product added value are still important aspects for improvement.
Luo Baihui said that the machine tool is the working machine of the equipment manufacturing industry, the carrier of advanced manufacturing technology and the basic production means of the equipment industry, and the basic equipment for the equipment manufacturing industry. The "Decision of the State Council on Accelerating the Cultivation and Development of Strategic Emerging Industries" lists five high-end equipments such as "aviation, satellite, rail transit equipment, offshore equipment and intelligent manufacturing equipment", according to the Department of Equipment and Industry of the Ministry of Industry and Information Technology. Intelligent manufacturing equipment includes six categories of products, such as precision and intelligent instrumentation, intelligent control systems, high-grade CNC machine tools, intelligent special equipment, and automated complete production lines. To revitalize the equipment manufacturing industry, we must first revitalize the machine tool industry. "Equipment revitalization, machine tools first." Without a strong machine tool industry, the revitalization of the equipment manufacturing industry has become a water without a foundation and a passive. Among them, CNC machine tools, which are mechatronics equipment, combine the advantages of high efficiency, flexibility, precision, compounding and integration. They have become the mainstream products of the main processing equipment and machine tool market in the current equipment manufacturing industry. The level of the level has become an important manifestation of a country's competitiveness. Therefore, the high-end equipment manufacturing industry is listed as a strategic emerging industry, and the CNC machine tool industry itself faces an excellent development prospect in the future.
In addition, as one of the important sub-sectors in the machinery industry, the machine tool industry is mainly used in the manufacturing front-end, which will obviously benefit from economic growth and industrial upgrading. Generally speaking, when the downstream industry is just beginning to recover, the demand for machine tools is relatively small; when the downstream boom is rapidly increasing and the capacity is rapidly expanding, the demand for machine tools is released on a large scale, so the machine tool belongs to the downstream industry. Post-cyclical industry. However, from the opposite perspective, when the downstream industry's business climate declines, the downstream industry quickly shrinks capital expenditures, and the machine tool declines demand earlier than the downstream industry. Historical data also shows that the growth of the machine tool industry is clearly driven by industrial production and lags behind industrial production.
Although the output value of the machine tool industry is less than 1% of GDP, it is an important pillar industry that cannot be easily abandoned in economic development strategies. In fact, as the industrialization process develops in depth, the industrial upgrading trend of the equipment manufacturing industry is unstoppable, and low-end industries such as textiles, processing of materials, and raw material mining will gradually decline. Aerospace, shipbuilding, automobiles, power equipment, etc. The heavy chemical industry will gradually rise, and the rise of these industries will generate strong demand for heavy-duty, high-end CNC machine tools, which will drive the machine tool industry to carry out deeper industrial upgrading.
From the historical data, the proportion of China's machine tool industry's sales to industrial added value basically fluctuates around 0.8%, compared with 1.2% in Germany and 1.5% in Japan. This ratio is low, with the deepening of China's industrialization process. This proportion will be improved. Even if it is still conservatively calculated at 0.8%, the market space of China's machine tool industry will reach 67 billion US dollars in 2020. On the other hand, from the international comparison point of view, the scale of China's machine tool industry is still relatively small compared to the downstream industry. As the mother machine of equipment manufacturing industry, the scale of the machine tool industry in developed countries such as Japan and Germany is not less than construction machinery and heavy machinery. The size of the downstream industry. In 2008, China's machine tool industry's sales revenue was only 37% of the construction machinery industry and 20% of the heavy machinery industry. This scale is difficult to meet the needs of the equipment manufacturing industry. Therefore, the machine tool industry still has a lot of room for growth in the future. .
From the perspective of specific products, the growth rate of CNC machine tools is faster than that of ordinary gold cutting machines. CNC machine tools are the mainstream products of the machine tool industry. In the past five years, the average annual compound growth rate of CNC machine tool production in China has been 30.29%. The average annual compound growth rate in the past 10 years is 31.89%, and the compound growth in the past 15 years is 27.67%. In 2010, the output of domestic CNC machine tools reached 223,897 units, an increase of 66.71%.
The numerical control machine tool is faster than the gold cutting machine tool, and the numerical control rate of the machine tool output is increasing year by year. In 1990, the numerical control rate of machine tool production was only 2.24%, and it increased to 7.96% in 2000. In 2005, the numerical control rate of machine tool output reached a high level of 13.23%. At the end of 2010, the numerical control rate of production increased further to 29.66%. In terms of the output value of CNC machine tools in the total output value of machine tools (the numerical value of output value), it was 26.2% in 2001, 33% in 2003, 35.5% in 2005, and 44% in 2007. However, compared with developed countries such as the United States, Japan, and Germany, the numerical control rate and the numerical control rate of the overall output of China's machine tools are relatively small, and there is still room for market improvement in the future. At present, the numerical control rate of production in developed countries is around 60-70%, and the numerical control rate of output value is between 85% and 90%. At present, China's current numerical control rate of about 30% of production and the numerical control rate of output value of about 50% are quite different from those of developed countries.
From the comparison of the output growth rate of Jinchee machine tools and CNC machine tools in the past 10 years, CNC machine tools are faster than Jinshou machine tools; whether it is the past 5 years, 10 years or 15 years, the average annual compound growth rate of CNC machine tools is also significantly higher. Yu Jin cut the whole machine. Moreover, from the growth rate data, whether it is the overall gold cutting machine tool or the simple CNC machine tool, the growth rate in recent years is faster than before. The machine tool industry is entering a period of rapid recovery. Driven by the development of high-end equipment manufacturing industry, the prosperity of the machine tool industry in 2011 is expected to continue.
Automobiles, aerospace, and mold machinery are traditional downstream customers of machine tools. Machine tools provide processing equipment to downstream industries such as traditional machinery industry, defense industry, automobile industry, aerospace industry, electronic information technology industry and other processing industries. In the consumption composition of machine tools, the automotive industry accounts for 35%-40%, the traditional machinery industry accounts for 25%-30%, the IT manufacturing industry accounts for 10%-15%, and the aerospace and defense military industry and other industries account for 20%- 25%. The automotive industry and the traditional machinery industry are major demand for machine tools.
The machine tool industry is closely related to corporate fixed asset investment. The sales growth of the machine tool industry follows the fluctuation of capital expenditure plans of downstream manufacturing companies. In recent years, the fixed assets investment of the main downstream industries of machine tools has grown rapidly. The average annual growth rate of fixed assets investment in transportation equipment manufacturing, general equipment manufacturing, special equipment manufacturing and electrical machinery and equipment manufacturing in 2003-2010 respectively It is 37.18%, 47.26%, 42.97% and 48.38%.
Forerunner of high-end equipment manufacturing
According to "International Mold Machinery Industry" reporter Wang Jinling reported that on the basis of greatly improving safety, the production of a wheel hub was shortened from at least 10 minutes to 4 minutes, and the operator changed from at least 6 people to unmanned operation. On April 11th, at the 12th China International Machine Tool Exhibition in Beijing, the “Roller Flexible Automatic Processing Unit†launched by Shenyang Machine Tool Group, a leading machine tool company in China, was unveiled at the moment.
The China International Machine Tool Show was held in Beijing from April 11th to 16th. The exhibition area reached 120,000 square meters. More than 1,400 companies from 28 countries and regions participated in the exhibition, including more than 750 domestic enterprises. Yutai host and large-scale measuring instruments have achieved new heights in area, exhibits and exhibitors. Shenyang Machine Tool Group participated in the strong lineup of 1600 square meters booth. Its 25 high-speed, composite and precision machine tool products reflect the development trend of intelligent CNC machine tools and represent the development level of CNC machine tools in China.
Guan Xiyou, Chairman of Shenyang Machine Tool Group, said that these 25 CNC machine tools are the outstanding achievements of Shenyang Machine Tool Group in adjusting product structure and building independent innovation system. It is also the capacity and level of Shenyang Machine Tool Group to undertake the national “Eleventh Five-Year†major special projects. Focus on display.
In accordance with the overall development strategy of “internationalization and world-classâ€, at present, Shenyang Machine Tool Group has basically established a socialized innovation system with enterprise as the main body, industry-university-research combination and open-ended, and has mastered and preliminarily mastered the core of numerical control machine tools such as numerical control system. Technology, master the high-speed machining center, five-axis linkage machining center, major CNC machine tools and other high-end CNC machine tools design, manufacturing core technology, high-end CNC machine tools have reached the international advanced level.
Customization and intelligentization are the biggest highlights of Shenyang Machine Tool Group's products. At the exhibition, the "wheel hub flexible automatic processing unit" which was developed and developed in the past one year and has completely independent intellectual property rights and made its first public appearance has undoubtedly become the most dazzling "big star".
Taking advantage of a series of innovations such as technology and management, the economic scale of Shenyang Machine Tool Group has achieved rapid growth for eight consecutive years. According to the data of Gardner in the United States, in 2010, the economic scale of Shenyang Machine Tool Group jumped from 36th in 2002 to 2nd in the world machine tool industry. The sales revenue and total industrial output increased by 10 times compared with 2002. The output of CNC machine tools increased by 15 times, and the total profit and tax increased by 9 times.
In addition, it is understood that the current leading products of Dalian Machine Tool Group are products from the main development and introduction, digestion and absorption and innovation in recent years. These products represent the highest level of domestic machine tools, and have approached or reached the level of similar foreign products. They have become the machine tool manufacturers with the largest number, the largest scale and the highest level for the key enterprises such as the national automobile, military, aircraft and nuclear industries. The automatic line of automobile engine block processing provided by General Motors of the United States makes the domestic flexible manufacturing system enter the world-class automobile manufacturing enterprise for the first time.
The reporter saw that, unlike previous exhibitions, all the products exhibited by Daji at the exhibition were equipped with self-produced functional parts. This proves that after several years of hard work, the "self-armed" of the big machine is near. complete. At present, more than 60 varieties of CNC machine tools, servo motors, servo drives, spindles, turrets, tool magazines, ball screws, linear guides, etc. are not only gradually recognized by domestic users and the market, but also sold abroad, becoming the largest in China. The most comprehensive range of CNC functional component R&D and manufacturing bases.
From "Dalian Machine Tool Equipment China" to "Dalian Machine Tool Service World", this leaping development has made the big machine not only stand in the forefront of the world's first machine tool array, but also lead the country in the machine tool industry. China's machine tool industry has stood at the forefront of the world's machine tool development.
Machine tool industry transformation and development
After decades of development, the Chinese machine tool industry has solved the problems from scratch and from small to large. The data shows that in 2010, the domestic machine tool industry has completed a total industrial output value of 553.68 billion yuan. If we say that Japan, Germany and other countries with developed manufacturing industries are affected by the financial crisis, the scale of machine tool production has dropped sharply. This makes China the first place in the world's largest machine tool manufacturing country in 2009, then the 2010 data proves again. The strong development of China's machine tool industry.
With the National Medium- and Long-Term Science and Technology Development Plan Outline, CNC machine tools are listed as one of 16 major special projects, further establishing the important position of the machine tool industry in the national economy. The machine tool industry has strengthened the independent innovation of products and the development of special planes in the key areas of national development. It has achieved effective breakthroughs in precision manufacturing and extreme manufacturing, and upgraded the technical grades of key products such as large and heavy CNC machine tools and five-axis linkage machine tools. And level.
Luo Baihui, the executive secretary of the International Association of Mould & Hardware Plastics Industry Suppliers, pointed out that the current level of the world's machine tools is based on the production of CNC machine bed machine, and the development in the next 20 years will continue. On the basis of further improving accuracy, efficiency, automation, intelligence, and networking, we will gradually transition to processing units and cutting-edge flexible manufacturing systems. After the development of learning, imitation and independent innovation in China's machine tool industry, there is still a considerable gap between precision, efficiency, automation, intelligence, environmental protection and foreign advanced level.
The lack of commonality and key technologies of high-end CNC machine tools characterized by high speed, high precision, composite and intelligence has made the domestic machine tool industry's "low-end melee, high-end failure" still not fundamentally reversed. At present, imported products account for 85% of the domestic high-end machine tool market share, while the proportion of simple economical CNC machine tools with low added value in domestic CNC machine tools is nearly 70%. In 2008, the import value of China's metal processing machine tools was 7.59 billion US dollars; despite the impact of the financial crisis, the import value decreased, but the import value in 2009 still reached 5.9 billion US dollars.
There are few companies in the industry that can provide complete sets of services to users, and they lack the ability to provide complete solutions or undertake more complex engineering general contracting projects. Due to the high research and development cost of FMS (Flexible Manufacturing System) and CIMS (Computer Integrated Manufacturing System) with advanced technology level, the difficulty of research and development is too high, and the investment intention of enterprises is not strong, resulting in too large capacity targets for industrial technological transformation projects. The trend of large-scale and heavy-duty products is obvious. This makes the development of CNC systems and key functional components seriously lag, becoming a “bottleneck†factor that constrains the sustainable development of the industry. At present, the domestic market share of domestic mid-range CNC systems is about 30%, while more than 95% of high-end CNC systems need to be imported. The overall market share of functional components is 30%, and the market share of high-end functional components is lower. Brand features in Taiwan account for about 50% of the domestic market, and the remaining 20% ​​are brand products such as the EU and Japan. The result of OEM as the main production mode can only enable enterprises to maintain a simple cycle of reproduction, unable to develop independent technology.
The machine tool industry is a technology-intensive, capital-intensive, talent-intensive industry with many product categories, varieties, small batch sizes, high individualization requirements, high requirements for production experience, and long investment cycles. It is also important to build an organizational structure that is appropriate for it. At this stage, the domestic machine tool industry is still dominated by state-owned enterprises, accounting for up to 90%. The backward traditional state-owned enterprise system has become a major institutional obstacle affecting the development of the industry. Compared with other types of enterprises, traditional state-owned enterprises have obvious gaps in economic efficiency, technological innovation and meeting market needs. The phenomenon of indulging in scale is widespread. However, with more resources, but can not take the lead in transformation, can not be more realistic in the direction of technology, resulting in technical homology in the industry, low-level competition, the overall economic efficiency of enterprises is low. According to the statistics of 232 key enterprises in China Machine Tool Industry Association, the average labor productivity in 2009 was 143,000 yuan, and the profit rate was 6.2%. And this level of profit makes technical innovations empty talk. This kind of recycling can not be fundamentally changed, and the improvement of international competitiveness in the machine tool industry will be only a good wish.
At present, domestic high-end CNC machine tools have begun to enter the national key development areas and the construction of national defense and military industry. The situation of high-end CNC machine tools that are urgently needed in the national economic development is over-reliance on imports, and is gradually improving. Luo Baihui said that with the rapid development of science and technology in the world today, processing technology has entered the era of sub-micron and nano-scale super-precision processing. Networked manufacturing technology is in the ascendant, green manufacturing is highly valued, and digital manufacturing with CNC machine tools as a technology platform has been upgraded to new intelligent manufacturing. At the stage, technology integration and technology compounding have become one of the most active development trends of CNC machine tools.
Although China's machine tool industry has developed strongly over the years, it has been following the old road in terms of technology and strategy, and has not fundamentally sought to change its development ideas. The world machine tool industry has a highly international character, which is reflected in the internationalization of the market, internationalization of technology, and internationalization of investment. Based on this, the selection of models and paths suitable for the development trend of the contemporary machine tool industry is the must for the future domestic machine tool industry to be strong, and this choice should not only remain in form. At the same time, cross-border M&A is also an important way to implement industrial restructuring. In short, with a more open international vision, flexible and diverse forms of operation, using all available domestic and international industrial resources, to achieve a win-win situation, in order to achieve the goal of innovation and upgrading of the machine tool industry should be actively promoted and implemented.
Aiming at the intrinsic properties of the machine tool industry, actively supporting the development of private machine tool enterprises and encouraging private capital to invest in the machine tool industry should also be seen as an effective way to improve the internal structure of the domestic machine tool industry and transform the traditional development model. In this regard, many developed areas of the machine tool industry have sufficient examples. At the same time, we should actively explore and deepen the reform of the operating system of state-owned enterprises in the machine tool industry, and establish a state-owned asset management model suitable for the needs of the market economy and the characteristics of the machine tool industry, in order to create a good micro-level for the machine tool industry.
At present, the state attaches great importance to the development of the machine tool industry. The National Science and Technology Major Project of “High-end CNC Machine Tools and Basic Manufacturing Equipment†was put into operation in 2009. This has undoubtedly played a very positive role in promoting technological innovation of enterprises in the industry. However, in the specific implementation process, there is also the need for further improvement, so that relatively limited resources can play a greater role. The first is to select not only the output value, capacity and volume of the enterprise, but also the nature of the enterprise as the basis for the choice, but to comprehensively consider the market position, influence and advancement of the enterprise product. The uniqueness and originality of technology, the future market development space and other factors, in order to maximize the role of the resources invested. Big is not necessarily strong, or even vice versa. This point is very obvious in the current domestic machine tool industry. The second is that, given the complexity of machine tool products, the desire to “comply work in one battle†is unrealistic. Then, the centralized resources are selective to give effective breakthroughs to some key technical problems in the industry, which may play the role of “doing more with less†and driving other technical problems. The third is to form and establish a long-term mechanism, implement dynamic management, evaluate the implementation effect, activate the enterprise's enthusiasm for technology research and development with special funds, and incite more industrial resources to invest in technological innovation activities with limited funds. Instead of making it a "Tang Tang meat." The fourth is to establish a guarantee mechanism. The technological achievements obtained by public resources should be shared within the whole industry, rather than monopolized by special status.
It should be believed that China's machine tool industry will further improve its industrial and product structure, transform its economic growth mode, enhance its independent innovation capability, accelerate the research and development and market development of high-end CNC machine tools and functional components, and further improve product quality and service awareness. To improve the overall competitiveness of the entire industry, the industry will be able to achieve sustainable and sustainable development, and achieve the goal of becoming stronger and stronger.
Create technological advantages in the machine tool industry with technological innovation
The 12th China International Machine Tool Exhibition, hosted by China Machine Tool Industry Association, was held in Beijing from April 11th to 16th. The exhibition covers an area of ​​120,000 square meters. More than 1,400 companies from 28 countries and regions participated in the exhibition. More than 1,200 mainframes and large-scale measuring instruments were exhibited. The exhibition area, exhibits and exhibitors were all in history. new highs. In this exhibition, more than 740 Chinese companies participated in the exhibition, and more than 980 CNC machine tools were exhibited. The gap between the products in terms of variety, manufacturing level and product grades and the international advanced level was further narrowed. A number of exhibits have reached international advanced level. Level. Among them, China's first exhibition of new products with independent intellectual property rights accounted for about 30%, reaching more than 300 units, including 56 sets of CNC systems used in China. Nearly 40% of China's exhibits are high-end products, including 80 sets of composite processing machines, 18 sets of flexible automatic production lines, more than 80 sets of five-axis linkage machines, 2 sets of machine tools that meet nanometer precision, and more than 100 sets of major science and technology projects. For the first time, this year's show exhibited a high-end CNC device software and hardware platform using the domestic "Godson" CPU chip. This platform has enhanced the autonomy of China's high-end CNC devices and laid the foundation for the industrialization of machine tools with independent intellectual property rights.
"After the international financial crisis era, the global machine tool manufacturing industry will be reshuffled, and the world machine tool industry will usher in a more intense market competition supported by high and new technology." Wu Bolin, executive vice president of China Machine Tool Industry Association, on April 10 At the high-level international forum held by the opening ceremony of the 12th China International Machine Tool Exhibition, “The Science and Technology Innovations Meet the Post-Crisis Era†pointed out that when the global economy recovers slowly and the industry welcomes new opportunities and challenges with a positive attitude and a new look The International Machine Tool Exhibition was held to define the theme as “to meet the post-crisis era with technological innovationâ€, and strive to highlight the industry’s profound thinking and important changes in the international financial crisis through product demonstrations and activities, emphasizing technological innovation. The important position and role of the industry's progress and economic development, thus promoting the process and effect of the “transfer mode and structure adjustment†of the machine tool industry.
How to carry out technological innovation under the new situation? Wu Berlin analyzed that since 2010, the world economy has slowly recovered and the global machine tool industry has gradually stepped out of the trough. China's machine tool industry has achieved substantial growth for the tenth consecutive year, and has achieved the world's number one machine tool production and sales for two consecutive years. In 2011, the global economy will further shake off the impact of the international financial crisis and usher in another cycle of economic rise. The most urgent task for China's machine tool industry is to make great efforts to adjust the industrial structure and product structure, transform the economic development mode, create competitive advantage with technological innovation, and break through the difficult situation of the machine tool industry.
According to Wu Bolin, this exhibition will bring together more than 1,400 well-known machine tool manufacturers from 28 countries and regions, with an exhibition area of ​​120,000 square meters, which is the largest in history and the most similar in China. More than 740 Chinese exhibitors participated in the exhibition, and 650 overseas exhibitors, each exhibiting about 50% of the exhibition area. At the exhibition, they will display the highest level of machine tool host products and large-scale measuring instruments and tens of thousands of machine tool supporting products in more than 1,200 domestic similar exhibitions.
There are several highlights in this exhibition: flexible, composite, five-axis linkage, high precision, high speed is still the mainstream of CNC machine tools development, a variety of advanced manufacturing technologies are widely used; China has new intellectual property rights, especially smart The number of machine tools has increased significantly. Many exhibits have expert systems, multiple intelligent automatic compensation, voice navigation, intelligent safety control and alarm functions. Many exhibits will adopt a variety of energy-saving and emission-reduction technologies to interpret and advocate low-carbon meaning and green manufacturing methods. A green industry revolution is emerging in the machine tool industry; current machine tool products are developing in a safe and pleasant direction. More and more products are using ergonomics, making programming and operation easier to master. Wu Bolin emphasized: "Intelligent manufacturing will promote emerging industries, and the development and wide application of intelligent machine tools will promote the rapid, healthy and sustainable development of China's emerging industries and lead the profound changes in the future manufacturing industry."
When it comes to technological innovation, Luo Baihui, secretary-general of the International Association of Mould & Hardware Plastics Suppliers, believes that with the adjustment and upgrading of consumer demand structure and the continuous development of emerging industries, the technological innovation and industrial transformation of the machine tool industry has become the most urgent in the industry. task. For example, the current automobile industry has become the main market for consumer machine tool products, and the automotive industry has continuously increased the requirements for precision, high-grade and complete sets of manufacturing equipment, which has prompted the machine tool manufacturing industry to continuously improve the product technology level. Technological innovation to meet user needs. In addition, the upgrading of the industrial structure marked by the development of emerging industries has also prompted the machine tool industry to undergo a deep transformation. At present, the rise of emerging industries has provided new service areas for the machine tool industry. Such as aerospace, clean energy, high-speed railway, large-scale ship engineering, information technology industry, bio-pharmaceutical industry, etc., all provide a new and broader market for the machine tool industry. These new opportunities have also brought new requirements and challenges to the machine tool industry, especially in terms of precision, efficiency and reliability.
The current requirements of the emerging industries for the deep transformation of the machine tool industry, on the one hand, in the future development of the leading industries and pillar industries, to play the basic attributes and functions of the "industrial parent machine"; on the other hand, the performance of strengthening learning, Absorb new technological achievements, accelerate their own development, and make the “tool attributes†of basic industries more advanced and intelligent, and adapt to the new demands of emerging industries. Today, with the continuous development of emerging industries such as aerospace and large-scale shipbuilding, it is particularly necessary to speed up the independent research and development of machine tools that can adapt to and meet the needs of relevant industries. Wang Jinling, deputy secretary-general of the International Association of Mould & Hardware Plastics Industry Suppliers, believes that in order to accelerate the pace of technological innovation and promote better and faster development of the machine tool industry, it is necessary to address the flexibility, compounding, high precision and high speed of the current machine tool industry. The need for high reliability, clarify the direction of industry innovation, and develop sustainable planning and layout. As machine tool products continue to move toward high-end, the time for upgrading product technology is shortening. Only by paying close attention to the development trend of industry products and in-depth study of customer needs can we accurately judge and grasp the latest direction of technology development, so as to make reasonable decisions at the strategic level of the enterprise. Technology innovation strategy. After formulating the scientific and technological innovation development plan and strategy, we must accurately grasp the grasp of breakthrough innovation. The current strategic emerging industries are developing rapidly, and the machine tool industry should make full use of this favorable opportunity to grasp the needs of emerging industries and strive to achieve innovative breakthroughs in the industry.
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